Orlando
PRE-DELIVERY INSPECTION
PDI Inspection
FOREWORD
GENERAL INTRODUCTION
1. EQUIPMENT AND MATERIAL FOR PDI AND SERVICE
TOOLS
FLUIDS
2. PRE-DELIVERY INSPECTION FORM
ENGINE COMPARTMENT
1. COMPONENTS CONNECTION LOOSE
2. HOSE AND ELECT. WIRES ROUTING
3. FREENESS OF MOVEMENT OF LINKAGE, VALVES AND OTHER COMPONENTS
4. UNUSUAL NOISES
5. SEEPAGE AND LEAKS AT HOSES AND PIPE CONNECTIONS, ETC.
6. POWER STEERING SYSTEM
7. ENGINE COOLANT PROTECTION
8. ALL FLUID LEVELS CHECK
9. THROTTLE LINKAGE
10. BELTS TENSION
BODY ACCESSORIES
1. HEADLAMPS OPERATION AND AIM
2. INDICATOR LAMPS
3. HAZARD WARNING LAMPS
4. REVERSE LAMPS
5. BRAKE LAMPS
6. TAIL LAMPS, POSITION LAMPS, NUMBER PLATE LAMPS, ADDITIONAL INDICATOR LAMPS
7. INSTRUMENT PANEL WARNING LAMPS AND INDICATORS
8. DOME AND COURTESY LIGHTS
9. GLOVE BOX ILLUMINATION, OPTION
10. HEADLIGHT LEVELLING SWITCH, OPTION
11. INSTRUMENT PANEL GAUGE OPERATION
12. FRONT FOG LIGHT SWITCH, OPTION
13. REAR FOG LIGHT SWITCH, OPTION
14. REAR WINDOW AND OUTSIDE MIRROR DEMISTER BUTTON
15. INSTRUMENT ILLUMINATION CONTROL SWITCH, OPTION
16. HORN SWITCH
17. WIPER AND WASHER OPERATION
18. TAILGATE WINDOW WIPER AND WASHER SWITCH, OPTION
19. RADIO/CASSETTE, SPEAKERS, AERIAL, OPTION
20. CUP HOLDER
21. CIGARETTE LIGHTER
22. CLOCK
23. DOOR LOCK
24. DOOR WINDOW
25. OUTSIDE REARVIEW MIRRORS
26. TILTABLE STEERING WHEEL, OPTION
27. POWER SUN ROOF, OPTION
28. SEAT
29. FUEL FILLER DOOR RELEASE LEVER
30. BOOT LID RELEASE LEVER
31. ENGINE BONNET RELEASE LEVER
32. THEFT DETERRENT SYSTEM, OPTION
33. KEYLESS ENTRY SYSTEM WITH ANTITHEFT FUNCTION, OPTION
34. SUNGLASSES HOLDER
35. SEAT HEATER SWITCH, OPTION
UNDER VEHICLE
UNDER VEHICLE INSPECTION
1. STEERING GEAR AND LINKAGE
2. PROPER TRACK ROD CLAMP POSITION
3. EXHAUST SYSTEM FOR PROPER ALIGNMENT AND CLEARANCE
4. FRONT AND REAR SUSPENSION
5. CHECK AXLE AND MANUAL GEARBOX FLUID LEVEL
6. BRAKE SYSTEM
7. FUEL SYSTEM
8. DRIVE SHAFT OF FRONT DRIVE AXLES
9. VISUALLY INSPECT WHEEL STUD AND FLANGE NUTS
10. INFLATE TYRES TO SPECIFIED PRESSURE
ROAD TEST
1. SEAT BELTS
2. FREE PLAY OF BRAKE AND CLUTCH
3. HORN
4. WIND NOISE
5. OPTIONS AND ACCESSORIES
6. HEATER AND AIR CONDITIONING
CONTROL PANEL
7. OPERATION OF WINDSCREEN WIPER AND WASHER FOR PATTERN, SPEED, AND PARKING POSITION INCLUDES AIM WASHER IF NECESSARY
8. ENGINE AND TRANSMISSION PERFORMANCE DURING ACCELERATION, DECELERATION, IDLE, CRUISE AND DOWN SHIFTS
9. SQUEAKS AND RATTLES
10. STEERING COLUMN IGNITION LOCK
11. INSTRUMENTS AND GAUGES
12. THROTTLE CONTROL FOR FREE OPERATIONS
13. STEERING WHEEL CENTRE POSITION AND HANDLING
14. BRAKES, INCLUDES HANDBRAKE AND WARNING LIGHT
APPEARANCE
1. INSPECT CONDITION AND PERFORM DETAIL OPERATION
2. CHECK FOR PROPER ASSEMBLY, FIT AND RETENTION OF PARTS AND COMPONENTS
3. EXTERIOR FINISH
4. INTERIOR TRIM AND CARPETS PROTECTIVE COVERINGS
5. SPARE WHEEL, JACK AND VEHICLE TOOLS
6. BATTERY
ANNEX
1. RECEIVING INSPECTION
2. DIRECTION FOR THE USE OF HY-600 TRANSIT COATING REMOVER IN A HAND WASH OPERATION
3. STORAGE AND MAINTENANCE OF NEW VEHICLE IN EXTREMELY HOT AND HUMID LOCATIONS
DESCRIPTION:
LABOUR TIME GUIDE
0. General Information
1. INTRODUCTION
1-1. PAGE LAYOUT
1-2. TYPES OF OPERATION
Major Operation
Supplementary Operation (Adds)
1-3. TIME ALLOWANCES
2. HOW TO READ THIS MANUAL
Section
Illustration Number
Operation Description
3A. Major Operation
3B. Supplementary Operation
Operation Code
1) Main Group Code
2) Basic Code
3) Auxiliary Code
Major Operation
Supplementary Operation (ADD)
Operation Times
Model Code
Engine Type
3. HOW TO USE THIS MANUAL
4. PAINT REPAIR
4-1. INSTRUCTION
4-2. LABOR TIME
4-3. REPAIR TYPE
4-4. HOW TO USE OPERATION CODE FOR PARTIAL PAINTING
5. DEFECT CODE
5-1. NATURE CODES
5-2. CAUSE CODES
5-3. PAINT CODES
6. ABBREVIATIONS
7. MAIN GROUP CODE
1. Engine
DIESEL SOHC ENGINE MECHANICAL
SOHC ENGINE UNIT
BELT SYSTEM
ENGINE BLOCK
CRANKSHAFT & PISTON
OIL PAN & PUMP
CYLINDER HEAD
CAM SUPPORT & SHAFT
TIMING COVER
ENGINE & TRANSAXLE MOUNT
PETROL DOHC ENGINE MECHANICAL
DOHC ENGINE UNIT
BELT SYSTEM
ENGINE BLOCK
CRANKSHAFT & PISTON
OIL PAN & PUMP
CYLINDER HEAD
CAM SUPPORT & SHAFT
TIMING COVER
ENGINE & TRANSAXLE MOUNT
DIESEL DOHC ENGINE MECHANICAL
DOHC ENGINE UNIT
BELT SYSTEM
ENGINE BLOCK
CRANKSHAFT & PISTON
OIL PAN & PUMP
CYLINDER HEAD
CAM SUPPORT & SHAFT
TIMING COVER
ENGINE & TRANSAXLE MOUNT
PETROL ENGINE COOLING
RADIATOR
COOLING FAN
RADIATOR HOSE & PIPE
THERMOSTAT
DIESEL ENGINE COOLING
RADIATOR
COOLING FAN
RADIATOR HOSE & PIPE
THERMOSTAT
PETROL ENGINE ELECTRICAL
IGNITION CABLE
ALTERNATOR UNIT
STARTER
BATTERY
FUSE & RELAY
DIESEL ENGINE ELECTRICAL
IGNITION CABLE
ALTERNATOR UNIT
STARTER
BATTERY
FUSE & RELAY
PETROL ENGINE CONTROLS
FUEL TANK
FUEL LINE
CANISTER & FUEL VACUUM
FUEL INJECTION
ACCELERATOR CONTROL
EMISSION CONTROL
DIESEL ENGINE CONTROLS
FUEL TANK
FUEL LINE
CANISTER & FUEL VACUUM
FUEL INJECTION
ACCELERATOR CONTROL
EMISSION CONTROL
PETROL ENGINE INTAKE & EXHAUST
AIR INTAKE SYSTEM
INTAKE MANIFOLD
EXHAUST MANIFOLD
VACUUM HOSE
EXHAUST PIPE LINE
DIESEL ENGINE INTAKE & EXHAUST
AIR INTAKE SYSTEM
INTAKE MANIFOLD
EXHAUST MANIFOLD
VACUUM HOSE
EXHAUST PIPE LINE
2. Suspension
SUSPENSION (FRONT SUSPENSION)
KNUCKLE & HUB (213)
FRONT SHOCK ABSORBER (214)
CONTROL ARM (215)
SUSPENSION (REAR SUSPENSION)
REAR AXLE (231)
REAR SHOCK ABSORBER (232)
EQUALISER BEAM SUPPORT (236)
SUSPENSION (TYRES & WHEEL)
WHEELS & WHEEL COVER (241)
TYRE PRESSURE MONITORING SYSTEM (242)
3. Driveline Axle
DRIVE LINE / AXLE
AXLE SHAFT PARTS (321)
4. Brakes
BRAKE (HYDRAULIC BRAKE)
BRAKE PIPE (425)
BRAKE PEDAL & MOUNT (428)
BRAKE (MASTER CYLINDER & POWER BOOSTER)
MASTER CYLINDER & BOOSTER (431)
BRAKE (FRONT BRAKES)
FRONT BRAKE (445)
BRAKE (REAR BRAKES)
REAR BRAKE (456)
BRAKE (ANTI-LOCK BRAKES SYSTEM)
ANTI-LOCK BRAKE SYSTEM (462)
BRAKE (PARKING BRAKES)
PARKING BRAKE (478)
5. Transmissions/Transaxle
TRANSMISSION / TRANSAXLE (GMPT AUTO TRANSAXLE : 6T40/45)
CASE AND ASSOCIATED PARTS (541)
TRANSMISSION CASE ASSEMBLY (542)
DRIVE LINK ASSEMBLY (543)
CONTROL VALVE BODY ASSEMBLY (544)
LOW/REVERSE AND CLUTCH ASSEMBLY (545)
INPUT, OUTPUT AND REACTION GEARSETS (546)
PARK SYSTEM COMPONENTS (547)
AUTOMATIC TRANSAXLE CONTROLS (548)
AUTOMATIC TRANSAXLE CONTROLS (549)
TRANSMISSION / TRANSAXLE (FIVE-SPEED MANUAL TRANSAXLE: D24, D33)
MANUAL TRANSAXLE (561)
TRANSAXLE GEAR (563)
BEARING PLATE (565)
GEAR SHIFT COVER & FORK (566)
DIFFERENTIAL GEAR (567)
SHIFT CONTROL (569)
TRANSMISSION / TRANSAXLE (CLUTCH)
CLUTCH PARTS (581)
HYDRAULIC CLUTCH (582)
CLUTCH PEDAL (583)
6. Steering
STEERING (POWER STEERING SYSTEM)
POWER STEERING GEAR (621)
POWER STEERING PIPE LINE (623)
STEERING (MANUAL STEERING GEAR)
MANUAL STEERING GEAR (635)
STEERING (STEERING WHEEL & COLUMN)
STEERING WHEEL (641)
STEERING COLUMN COVER (642)
STEERING COLUMN (643)
TYRE ROD (647)
7. (HVAC) Heating, Ventilation, and Air Conditioning
HEATING & VENTILATION
AIR DISTRIBUTION (711)
EVAPORATOR (713)
BLOWER (714)
HVAC CONTROL
COMPRESSOR (732)
A/C HOSE & PIPE LINE (734)
A/C CONTROL SWITCH (735)
8. Restraints
RESTRAINTS (SEAT BELTS)
FRONT SEAT BELT (812)
RESTRAINTS S. I. R (SUPPLEMENTAL INFLATABLE RESTRAINTS)
AIR BAG SYSTEM (832)
IMMOBILIZER (833)
9. Body and Accessories
BODY & ACCESSORIES (BODY WIRING SYSTEM)
WIRING HARNESS (911)
BODY & ACCESSORIES (LIGHTING SYSTEM)
FRONT LAMP (916/917)
BODY & ACCESSORIES (WIPER/WASHER SYSTEM)
WINDSCREEN WIPER (921)
BODY & ACCESSORIES (INSTRUMENT DRIVER SYSTEM)
INSTRUMENT CLUSTER (925)
BODY & ACCESSORIES (AUDIO & ANTI-THEFT SYSTEM)
AUDIO SYSTEM – ELECTRICAL PARTS (928)
AUDIO & ANTI-THEFT SYSTEM – AERIAL (929)
BODY & ACCESSORIES (INTERIOR TRIM)
PILLAR TRIM (931)
PILLAR TRIM (932)
PILLAR TRIM (936)
BODY & ACCESSORIES (SEATS)
FRONT SEAT (941)
REAR SEAT (942)
REAR SEAT #2 (943)
BODY & ACCESSORIES (GLASS & MIRRORS)
GLASS & OUT SIDE MIRRORS (946)
BODY & ACCESSORIES (EXTERIOR PARTS)
MUD GUARD (946)
MUD GUARD (952)
BODY & ACCESSORIES (BUMPER & FASCIAS)
FRONT BUMPER (956)
FRONT BUMPER (956) & REAR BUMPER (957)
REAR BUMPER (957)
BODY & ACCESSORIES (DOORS)
FRONT DOOR & LOCK (961A)
FRONT WINDOW LIFTER (961B)
FRONT WEATHER STRIP (961C)
REAR DOOR & LOCK (963A)
REAR WINDOW LIFTER (963B)
REAR WEATHERSTRIP (963C)
ELECTRIC DOOR LOCK (965)
FUEL FILLER LOCK & QUARTER WINDOW (966)
LOCK (967)
BOOT LID LOCK & TAILGATE LOCK CAR LOCK (968)
BODY & ACCESSORIES (ROOF)
HEADLINING & ROOF PANEL (971)
HEADLINING & ROOF PANEL (972)
BODY & ACCESSORIES (BODY FRONT END)
GRILLE (973)
GRILLE (974)
GRILLE (975)
BODY & ACCESSORIES (BODY REAR END)
BOOT LID PANEL & SPOILER (978)
BOOT LID PANEL & SPOILER (979)
10. Paint
PAINT
10 PAINT EXTERIOR
SERVICE MANUAL
1. Preface
Preface
Introduction
Danger
Title Page
Dangers, Warnings, and Cautions
Introduction
Definition of Danger, Warning, Caution, and Note
ABS Component Handling Warning
Actions to Take When Working with Fuel Warning
Approved Equipment for Collision Repair Warning
Assistant Driving Warning
Battery Disconnect Warning
Brake Dust Warning
Brake Fluid Irritant Warning
Checking Hot Transmission Fluid through Drain Plug Hole Warning
Cleaning Solvent Warning
Collision Sectioning Warning
Cracked Window Warning
Defroster Outlet Warning
DOT 4 Brake Fluid Warning
Exhaust Service Warning
Express Window Down Warning
Eye Protection Warning
Foam Sound Deadeners Warning
Fuel and Evaporative Emission Pipe Warning
Fuel gauge Leak Warning
Fuel Pipe Fitting Warning
Fuel Storage Warning
Fuel Vapour in Evaporative Emission Components Warning
Petrol/Petrol Vapours Warning
Glass and Sheet Metal Handling Warning
Halogen Bulb Warning
Bonnet Hold-Open Device Warning
Hot Exhaust System Warning
Tailgate Hydraulic System Warning
Moving Parts and Hot Surfaces Warning
Parking Brake and Drive Wheels Warning
Protective Goggles and Glove Warning
Relieving Fuel Pressure Warning
Road Test Warning
Safety Glasses and Compressed Air Warning
Safety Glasses Warning
Safety Goggles and Fuel Warning
SIR Deployed Inflator Modules Are Hot Warning
SIR Inflatable Module Deployment Outside Vehicle Warning
SIR Inflator Module Disposal Warning
SIR Inflator Module Handling and Storage Warning
SIR Seatbelt Pretensioner Handling Warning
SIR Special Tool Warning
SIR Warning
Steering Angle Sensor Initialisation Warning
Torque-to-Yield Fastener Warning
Window Retention Warning
Work Stall Test Warning
Air in the Power Steering System Caution
Avoid Chipping or Scratching the Coating Caution
Ball Stud Removal Caution
Belt Dressing Caution
Brake Calliper Caution
Brake Fluid Effects on Paint and Electrical Components Caution
Clearcoat/Ultraviolet Screeners Caution
Component Fastener Tightening Caution
Compressor Hose Clearance to the Exhaust Gas Circulation Pipe Caution
Drive Axle Caution
Engine Coolant Thermostat Housing Caution
Exhaust Flexible Pipe Bending Caution
Exterior Trim Emblem Removal Caution
Fastener Caution
Filling the Master Cylinder Caution
Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Caution
Heated Oxygen and Oxygen Sensor Caution
Heated Oxygen Sensor Resistance Learn Reset Caution
Installing Hoses without Twists or Bends Caution
Machined Surface Damage Caution
OBDII Symbol Description Caution
Pipe Spanner Positioning Caution
Power Steering Hose Disconnected Caution
Silicon Contamination of Heated Oxygen Sensors Caution
Steering Column in Lock Position Caution
Steering Wheel in the Full Turn Position Caution
Steering Wheel Straight and Column Locked Caution
Test Probe Caution
Three-Way Catalytic Converter Damage Caution
Torque Reaction Against Timing Drive Chain Caution
Torque-to-Yield Fastener Caution
Transmission Fluid Vent Cap Removal Caution
Transmission Overfill Caution
Using Proper Power Steering Fluid Caution
Tappet Priming Caution
Window Edge Damage Caution
2. General Information
General Information
Specifications
Volatile Memory Programming
Introduction
Arrows and Symbols
Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage
Vehicle Certification, Tyre Placard, Anti-Theft, and Service Parts ID Label
RPO Code List — Europe
RPO Code List — South America, Asia, Africa
RPO Code List — Vietnam
Fasteners
Thread Inserts
Registered and Non-Registered Trademarks
Lifting and Jacking the Vehicle
Diagnostic Information and Procedures
Customer Concern Verification Sheets
Air/Wind Noise
Diagnostic Information and Procedures
Air/Wind Noise
Tracing Powder or Chalk Test
Air Pressure Test
Soap Suds or Bubble Test
Repair Instructions
Exterior Wind noise
Interior Wind noise
Special Tools and Equipment
Special Tools
Maintenance and Lubrication
Specifications
Approximate Fluid Capacities
Fluid and Lubricant Recommendations
Maintenance Items
Maintenance
Maintenance Schedule
GM Oil Life System Resetting
Squeaks and Rattles
Diagnostic Information and Procedures
Squeaks and Rattles
Symptoms - Squeaks and Rattles
Special Tools and Equipment
Special Tools
Vibration Diagnosis and Correction
Specifications
Tyre and Wheel Runout Specifications
Diagnostic Information and Procedures
Vibration Analysis - Road Testing
Component Rotational Speed Calculation
Vibration Analysis - Tyre and Wheel
Vibration Analysis - Hub and/or Axle Input
Vibration Analysis - Engine
Engine Order Classification
Vibration Analysis - Engine/Accessory Isolation
Vibration Analysis - Engine Balance
Vibration Diagnostic Aids
Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified
Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component
Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic
Symptoms - Vibration Diagnosis and Correction
Vehicle-to-Vehicle Diagnostic Comparison
Tyre and Wheel Inspection
Tyre and Wheel Assembly Runout Measurement - On-Vehicle
Tyre and Wheel Assembly Runout Measurement - Off Vehicle
Brake Disc/Drum Balance Inspection
Hub/Axle Flange and Wheel Stud Runout Inspection
Tyre and Wheel Assembly Isolation Test
Repair Instructions
Tyre and Wheel Assembly Balancing - Off Vehicle
Description and Operation
Vibration Theory and Terminology
Electronic Vibration Analyzer (EVA) Description and Operation
Vibrate Software Description and Operation
Special Tools and Equipment
Special Tools and Equipment
Water leaks
Diagnostic Information and Procedures
Water leak Test Preparation
Water Hose Test
Air Hose Test
Repair Instructions
Body Water leak Repair
Stationary Window Water leak Repair
3. Body Hardware and Trim
Exterior Trim
Repair Instructions
Tailgate Side Applique Replacement
Front Fog Lamp Bezel Replacement
Front Number Plate Bracket Replacement
Front Bumper Fascia Front Tow Eye Access Hole Cover Replacement
Rear Bumper Fascia Rear Tow Eye Access Hole Cover Replacement
Front Side Door Window Frame Cover Replacement
Rear Side Door Window Frame Rear Cover Replacement
Rear Side Door Window Frame Front Cover Replacement
Front Bumper Fascia Emblem/Nameplate Replacement
Liftgate Emblem/Nameplate Replacement — Bowtie
Liftgate Emblem/Nameplate Replacement — Chevrolet
Liftgate Emblem/Nameplate Replacement — Orlando
Liftgate Emblem/Nameplate Replacement — Orlando LS
Liftgate Emblem/Nameplate Replacement — Orlando LT
Radiator Upper Grille Replacement
Radiator Lower Grille Replacement
Radiator Outer Grille Replacement
Front Side Door Lower Moulding Replacement
Front Wing Wheel Opening Moulding Replacement
Rear Side Door Lower Moulding Replacement
Rear Wheel Opening Moulding Replacement
Sill Panel Moulding Replacement
Floor Coverings and Headlinings
Repair Instructions
Eliminating Unwanted Odors in Vehicles
Floor Carpet Drying
Front Floor Panel Carpet Replacement
Load Floor Carpet Replacement
Headlining Trim Panel Replacement — with Sunroof
Headlining Trim Panel Replacement — without Sunroof
Special Tools and Equipment
Special Tools
Instrument Panel and Console Trim
Specifications
Fastener Tightening Specifications
Repair Instructions
Instrument Panel Location Guide Replacement
Instrument Panel Centre Upper Moulding Replacement
Driver Information Display Bezel Replacement
Instrument Panel Outer Trim Cover Replacement - Right Side
Instrument Panel Outer Trim Cover Replacement - Left Side
Instrument Panel Lower Trim Pad Cover Replacement
Instrument Panel Lower Centre Trim Panel Replacement
Instrument Panel Compartment Replacement
Instrument Panel Moulding Replacement - Driver Side
Instrument Panel Moulding Replacement - Passenger Side
Instrument Panel Centre Moulding Replacement
Instrument Panel Lower Moulding Replacement
Instrument Panel Lower Extension Side Trim Panel Replacement
Inflatable Restraint Instrument Panel Module Inner Bracket Replacement
Instrument Panel Inflatable Restraint Module Housing Side Bracket Replacement
Instrument Panel Assembly Replacement
Instrument Panel Tie Bar Replacement
Instrument Panel Tie Bar Brace Replacement
Instrument Panel Wiring Harness Replacement
Front Floor Cup Holder Replacement
Front Floor Console Compartment Replacement
Front Floor Console Compartment Liner Replacement
Front Floor Console Extension Panel Replacement - Right Hand Side
Front Floor Console Extension Panel Replacement - Left Hand Side
Front Floor Front Console Replacement
Front Floor Rear Console Replacement
Front Floor Rear Console Rear Cover Replacement
Front Floor Console Bracket Replacement
Front Floor Console Front Cover Replacement
Front Floor Console Rear Cover Replacement
Roof Rail Front Stowage Compartment Replacement
Special Tools and Equipment
Special Tools
Interior Trim and Panelling
Specifications
Fastener Tightening Specifications
Repair Instructions
Front Side Door Window Switch Bezel Replacement
Rear Side Door Window Switch Bezel Replacement
Front Side Door Pull Handle Cover Replacement
Rear Side Door Pull Handle Cover Replacement
Front Side Door Trim Replacement
Front Side Door Water Deflector Replacement
Rear Side Door Water Deflector Replacement
Front Side Door Sill Trim Plate Replacement
Rear Side Door Sill Trim Plate Replacement
Roof Rail Front Assist Handle Replacement
Roof Rail Rear Assist Handle Replacement
Sunshade Replacement
Sunshade Support Replacement
Visor Retainer Replacement
Visor Retainer Bolt Cover Replacement
Windscreen Garnish Moulding Replacement
Centre Pillar Upper Garnish Moulding Replacement
Centre Pillar Lower Garnish Moulding Replacement
Quarterlight Garnish Moulding Replacement
Body Side Trim Panel Replacement - Left Side
Body Side Trim Panel Replacement - Right Side
Rear Compartment Floor Stowage Compartment Replacement
Rear Side Door Trim Replacement
Tailgate Trim Finish Panel Replacement
Tailgate Trim Finish Access Hole Cover Replacement
Rear Number Plate Access Hole Cover Replacement
Tailgate Upper Trim Finish Panel Replacement
Tailgate Lower Trim Finish Panel Replacement
Rear Compartment Sill Trim Plate Replacement
Cargo Tie Down Hook Replacement
Convenience Net Replacement
Cargo Net Replacement
Tailgate Inside Pull Handle Replacement
Special Tools and Equipment
Special Tools
4. Body Repair
Bolted Exterior Body Panels and Closures
Specifications
Fastener Tightening Specifications
Diagnostic Information and Procedures
DTC B3006
Symptoms - Bolted Exterior Body Panels and Closures
Bonnet Ajar Indicator/Message Malfunction
Repair Instructions
Front Wing Front Lower Bracket Replacement
Bonnet Primary Catch Release Cable Replacement
Rear Side Door Check Replacement
Front Side Door Adjustment
Front Side Door Replacement
Rear Side Door Adjustment
Rear Side Door Replacement
Front Fender Replacement
Front Wing Shipping Cover Replacement
Liftgate Adjustment
Liftgate Replacement
Front Side Door Wiring Harness Replacement
Liftgate Wiring Harness Replacement
Tailgate Jumper Wiring Harness Replacement
Rear Side Door Wiring Harness Replacement
Bonnet Primary Catch Release Cable Handle Replacement
Front Side Door Upper Hinge and Lower Hinge Replacement
Hood Hinge Replacement
Tailgate Hinge Replacement
Rear Side Door Upper Hinge and Lower Hinge Replacement
Bonnet Adjustment
Hood Replacement
Front Wing Insulator Replacement
Headlight Mount Panel Bracket Replacement
Headlight and Front Bumper Fascia Mount Panel Replacement
Bonnet Insulator Replacement
Bonnet Primary and Secondary Catch Replacement
Front Side Door Check Replacement
Fuel Tank Filler Door Replacement
Fuel Tank Filler Pipe Housing Replacement
Bonnet Hold-Open Rod Replacement
Bonnet Front Seal Replacement
Bonnet Rear Weatherstrip Replacement
Liftgate Strut Replacement
Front or Rear Side Door Lower Weatherstrip Replacement
Front Side Door Weatherstrip Replacement - Door Side
Front Side Door Weatherstrip Replacement - Body Side
Liftgate Weatherstrip Replacement
Rear Side Door Weatherstrip Replacement - Door Side
Rear Side Door Weatherstrip Replacement - Body Side
Description and Operation
Bonnet Ajar Indicator Description and Operation
Bumpers and Fascias
Specifications
Fastener Tightening Specifications
Repair Instructions
Front Bumper Energy Absorber Replacement
Front Bumper Energy Absorber Bracket Replacement
Front Bumper Impact Bar Replacement
Radiator Opening Upper Cover Replacement
Front Bumper Fascia Removal and Installation
Front Bumper Fascia Guide Replacement
Front Bumper Lower Fascia Replacement
Front Bumper Upper Fascia Replacement
Front Bumper Fascia Upper Support Replacement
Front Bumper Fascia Lower Stiffener Replacement
Front Bumper Fascia Air Deflector Replacement
Front Bumper Fascia Skid Plate Replacement
Rear Bumper Fascia Lower Skid Plate Replacement
Rear Bumper Fascia Removal and Installation
Rear Bumper Fascia Guide Replacement
Rear Bumper Fascia Inner Guide Replacement
Rear Bumper Fascia Outer Guide Replacement
Rear Bumper Upper Fascia Replacement
Rear Bumper Lower Fascia Replacement
Rear Bumper Energy Absorber Replacement
Rear Bumper Impact Bar Replacement
Rear Bumper Step Pad Replacement
Rear Bumper Reflector Replacement
Special Tools and Equipment
Special Tools
Collision Repair
Specifications
Dimensions - Body
Visual Identification
Structure Identification
Repair Instructions
Overlap/Backing Plate Sectioning - Welding
Front Bumper Impact Bar Replacement
Headlight Mount Panel Replacement — Welding
Headlight Mount Panel Replacement — Brazing
Headlight Mount Panel Outer Bracket Replacement — Brazing
Headlight Mount Panel Outer Bracket Replacement — Welding
Front End Upper Tie Bar Support Sectioning — MAG Welding
Front End Upper Tie Bar Support Sectioning — MIG Brazing
Front End Upper Tie Bar Replacement — Welding
Front End Upper Tie Bar Replacement — Brazing
Front Wheelhouse Front Panel Replacement — Welding
Front Wheelhouse Front Panel Replacement — Brazing
Front Wheelhouse Panel Replacement — Welding
Front Wheelhouse Panel Replacement — Brazing
Front Wheelhouse Panel Rear Reinforcement Replacement — Welding
Front Wheelhouse Panel Rear Reinforcement Replacement — Brazing
Front Compartment Upper Side Rail Replacement — Welding
Front Compartment Upper Side Rail Replacement — Brazing
Front Compartment Side Rail Sectioning — Brazing
Front Compartment Side Rail Sectioning — Welding
Body Hinge Pillar Outer Panel Sectioning — Welding
Body Hinge Pillar Outer Panel Sectioning — Brazing
Roof Front Header Panel Replacement — Brazing
Roof Front Header Panel Replacement — Welding
Roof Rear Inner Panel Replacement — Welding
Roof Rear Inner Panel Replacement — Brazing
Sill Inner Panel Replacement — Welding
Sill Inner Panel Replacement — Brazing
Body Lock Pillar Upper Reinforcement Replacement — Welding
Body Lock Pillar Upper Reinforcement Replacement — Brazing
Sill Outer Panel Reinforcement Replacement — Welding
Sill Outer Panel Reinforcement Replacement — Brazing
Sill Outer Panel Sectioning — Welding
Sill Outer Panel Sectioning — Brazing
Body Side Inner Panel Sectioning — Welding
Body Side Inner Panel Sectioning — Brazing
Body Side Outer Lower Panel Replacement — Welding
Body Side Outer Lower Panel Replacement — Brazing
Rear Floor Panel Sectioning — Brazing
Rear Floor Panel Sectioning — Welding
Rear Wheelhouse Panel Replacement — Welding
Rear Wheelhouse Panel Replacement — Brazing
Quarter Outer Panel Sectioning — Welding
Quarter Outer Panel Sectioning — Brazing
Floor Panel Number 5 Cross Bar Replacement — Welding
Floor Panel Number 5 Cross Bar Replacement — Brazing
Floor Panel Number 6 Cross Bar Replacement — Welding
Floor Panel Number 6 Cross Bar Replacement — Brazing
Underbody Rear Side Rail Sectioning — Welding
Underbody Rear Side Rail Sectioning — Brazing
Rear Bumper Fascia Bracket Replacement
Rear Bumper Impact Bar Stud Plate Replacement — Welding
Rear Bumper Impact Bar Stud Plate Replacement — Brazing
Body Hinge Pillar Reinforcement Replacement — Welding
Body Hinge Pillar Reinforcement Replacement — Brazing
Centre Pillar Inner Panel Replacement — Welding
Centre Pillar Inner Panel Replacement — Brazing
Centre Pillar Outer Panel Reinforcement Replacement — Welding
Centre Pillar Outer Panel Reinforcement Replacement — Brazing
Centre Pillar Sectioning - Outer — Welding
Centre Pillar Sectioning - Outer — Brazing
Roof Panel Replacement — Brazing
Roof Panel Replacement — Welding
Rear End Lower Panel Reinforcement Replacement — Welding
Rear End Lower Panel Reinforcement Replacement — Brazing
Rear End Panel Replacement — Welding
Rear End Panel Replacement — Brazing
Tail Light Mount Panel Replacement — Welding
Tail Light Mount Panel Replacement — Brazing
Description and Operation
Dual Phase Steel
High Strength Low Alloy Steel
Mild Steel
Ultra High Strength Dual Phase Steel
Special Tools and Equipment
Special Tools
Frame and Underbody
Specifications
Fastener Tightening Specifications
Repair Instructions
Engine Shield Replacement
Front Compartment Insulator Replacement
Front Compartment Splash Shield Replacement
Drive train and Front Suspension Frame Replacement
Spare Wheel and Carrier Replacement
Spare Wheel Carrier Hook Replacement
Drivetrain and Front Suspension Frame Insulator Replacement
Front Wheel housing Liner Replacement
Rear Wheel housing Panel Liner Replacement
Special Tools and Equipment
Special Tools
Paint and Coatings
Introduction
Basecoat/Clearcoat Paint Systems
Anti-Corrosion Treatment and Repair - Base
Repair Instructions
Clearcoat Repair without Repainting
Environmental Fallout (Acid Rain)
Paint Gauges
Clearcoat Thickness
Rail Dust Damage Repair
Plastic Panel Information and Repair
Repair Instructions
General Plastic Repair
Introduction
How to Identify Plastic Parts
Plastic Identification and Refinishing Systems
5. Body Systems
Fixed and Movable Windows
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Moveable Window Schematics
Defogger Schematics
Component Locator
Window Systems Component Views
Diagnostic Information and Procedures
DTC B0283
DTC B316B, B317A, B318A, or B319A
DTC B3205
Symptoms - Fixed and Moveable Windows
Rear Window Defogger Malfunction
Power Windows Malfunction — All Windows Express Down Only
Power Windows Malfunction — Driver Window Express Up and Down
Repair Instructions
Windscreen Replacement
Windscreen Upper Reveal Moulding Replacement
Front Side Door Window Adjustment
Front Side Door Window Replacement
Rear Side Door Window Adjustment
Rear Side Door Window Replacement
Quarter Window Replacement
Tailgate Window Replacement
Front Side Door Stationary Window Replacement
Rear Side Door Window Front Channel Insulator Replacement
Rear Side Door Window Rear Channel Insulator Replacement
Front Side Door Window Switch Replacement - Right Side
Front Side Door Window and Multifunction Switch Replacement
Rear Side Door Window Switch Replacement
Front Side Door Window Regulator Replacement
Front Side Door Window Regulator Guide Replacement
Window Motor Programming - Express Function
Rear Side Door Window Regulator Replacement
Rear Side Door Window Rear Guide Replacement
Front Side Door Window Outer Sealing Strip Replacement
Front Side Door Window Inner Sealing Strip Replacement
Rear Side Door Window Inner Sealing Strip Replacement
Rear Side Door Window Outer Sealing Strip Replacement
Front Side Door Window Weatherstrip Replacement
Rear Side Door Window Weatherstrip Replacement
Front Side Door Window Front Channel Replacement
Description and Operation
Adhesive Service Kit Description
Power Windows Description and Operation
Rear Window Defogger Description and Operation
Stationary Window Description
Special Tools and Equipment
Special Tools
Horns
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Horn Schematics
Diagnostic Information and Procedures
DTC B2750
Symptoms - Horns
Horns Malfunction
Repair Instructions
Horn Replacement
Steering Wheel Horn Contact Replacement
Description and Operation
Horns System Description and Operation
Lighting
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Headlights/Daytime Running Lights (DRL) Schematics
Fog Lamps Schematics
Exterior Lamps Schematics
Interior Lights Schematics
Interior Lights Dimming Schematics
Diagnostic Information and Procedures
DTC B096A
DTC B1395
DTC B2530
DTC B2540
DTC B2545
DTC B256A
DTC B2575 or B2699
DTC B257A
DTC B257B
DTC B2580
DTC B2585 or B3867
DTC B2610
DTC B2645
DTC B2740
DTC B3445 or B3878
DTC B3588
DTC B3596
DTC B3600
DTC B3650
DTC B3806
DTC B3883
DTC B3884
DTC B3948 or B3949
DTC B3950 or B3951
DTC C0277 or C0890
DTC P0504 — MT
Symptoms - Lighting
Automatic Light Malfunction
Reversing Lamps Malfunction - AT
Reversing Lamps Malfunction - MT
Cargo Lights Malfunction
Courtesy Lamps Malfunction
Interior Lights Malfunction
Front Fog Lamps Malfunction
Rear Fog Lamps Malfunction
Glove Box Illumination Malfunction
Hazard Lamps Malfunction
Headlamps Malfunction
Headlamp Levelling Malfunction
Interior Backlighting Malfunction
Lights On Indicator Malfunction
Park, License, and/or Tail Lamps Malfunction
Reading Lamps Malfunction
Stop Lamps Malfunction
Sunshade Illumination Malfunction
Indicator Lamps and/or Indicators Malfunction
Repair Instructions
Brake Pedal Position Sensor Calibration
Brake Pedal Position Sensor Replacement — Left Hand Drive
Headlight Switch Replacement
Hazard Warning Switch Replacement
Headlamp Automatic Control Ambient Light Sensor Replacement
Reading Lamp Bulb Replacement
Reading Lamp Replacement
Dome and Reading Lamp Lens Replacement
Dome Lamp Bezel Replacement — Front
Dome Lamp Bezel Replacement — Rear
Instrument Panel Compartment Lamp Replacement
Instrument Panel Compartment Light Bulb Replacement
Interior Lamp Replacement
Interior Light Bulb Replacement
Headlamp Replacement
Headlamp Bulb Replacement
Headlamp Bracket Replacement
Headlamp Aiming
Front Fog Lamp Replacement
Front Fog Lamp Bulb Replacement
Rear Fog Light Bulb Replacement
Fog Lamp Aligning
Front Side Indicator Lamp Replacement
Front Side Indicator Lamp Bulb Replacement
High Mount Brake lamp Replacement
Cargo Centre Courtesy Lamp Bulb Replacement
Reverse Lamp Replacement
Reverse Lamp Bulb Replacement
Reversing and Rear Fog Light Replacement
Forward Lamp Wiring Harness Replacement
Rear Number plate Lamp Replacement
Rear Number Plate Light Bulb Replacement
Rear Number Plate Light Wiring Harness Replacement
Tail Lamp Replacement
Tail Lamp Bulb Replacement
Stop and Tail Light Bulb Replacement
Rear Direction Indicator Light Bulb Replacement
Rear Compartment Courtesy Lamp Replacement
Description and Operation
Exterior Lighting Systems Description and Operation
Interior Lighting Systems Description and Operation
Mirrors
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Inside Rearview Mirror Schematics
Outside Rearview Mirror Schematics
Diagnostic Information and Procedures
Symptoms - Mirrors
Heated Mirrors Malfunction
Automatic Day-Night Mirrors Malfunction
Power Mirror Folding Malfunction
Power Mirror Malfunction
Repair Instructions
Outside Rearview Mirror Replacement
Outside Rearview Mirror Bracket Cover Replacement
Outside Rearview Mirror Remote Control and Multifunction Switch Replacement
Outside Rearview Mirror Inner Actuator Replacement
Outside Rearview Mirror Glass Replacement
Outside Rearview Mirror Housing Replacement
Inside Rearview Mirror Replacement
Description and Operation
Automatic Day-Night Mirror Description and Operation
Outside Mirror Description and Operation
Vehicle Access
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Door Lock/Indicator Schematics
Release Systems Schematics
Diagnostic Information and Procedures
DTC B1474
DTC B1534 or B1535
DTC B250B
DTC B2516
DTC B251A-B251F
DTC B252A or B252B
DTC B297B or B297C
DTC B3125, B3130, or B3135
DTC B3140 or B3150
DTC B3155
DTC B3265
DTC B3618
DTC B3849
Symptoms - Vehicle Access
Fuel Filler Door Release Malfunction
Liftgate Release Malfunction
Tailgate Ajar Indicator Malfunction
Door Ajar Indicator Malfunction
Power Door Catch System Malfunction
Power Door Locks Malfunction
Repair Instructions
Front Side Door Inside Handle Cable Replacement
Rear Side Door Inside Handle Cable Replacement
Front Side Door Outside Handle Replacement
Front Side Door Outside Handle Bracket Replacement
Rear Side Door Outside Handle Bracket Replacement
Liftgate Catch Replacement
Rear Side Door Outside Handle Replacement
Front Side Door Latch Replacement
Rear Side Door Latch Replacement
Front Side Door Locking Rod Replacement
Front Side Door Lock Cylinder Rod Replacement
Front Side Door Outside Handle Rod Adjustment
Rear Side Door Locking Rod Replacement
Rear Side Door Outside Handle Rod Adjustment
Rear Side Door Outside Handle Rod Replacement
Front Side Door Lock Striker Replacement
Liftgate Catch Striker Replacement
Rear Side Door Lock Striker Replacement
Tailgate Release Switch Replacement
Door Lock Switch Replacement
Description and Operation
Door Ajar Indicator Description and Operation
Fuel Fill Door Description and Operation
Tailgate Ajar Indicator Description and Operation
Power Door Catch Description and Operation
Power Door Locks Description and Operation
Rear Hatch/Gate Description and Operation
Wipers and Washers
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Wiper/Washer Schematics
Diagnostic Information and Procedures
DTC B370A
DTC B370B
DTC B3715 or B3875
DTC B3811
DTC B3873
Symptoms - Wiper/Washer Systems
Windscreen Wiper System Malfunction
Washer Malfunction
Rain Sensor Malfunction
Rear Wiper System Malfunction
Repair Instructions
Windscreen Wiper and Washer Switch Replacement
Windscreen Washer Nozzle Hose Replacement
Windscreen Washer Nozzle Replacement
Rear Window Washer Nozzle Replacement
Windscreen Washer Solvent Container Filler Tube Replacement
Windscreen Washer Solvent Container Grommet Replacement
Windscreen Washer Solvent Container Replacement
Windscreen Washer Pump Replacement
Windscreen Washer Pump Seal Replacement
Dash Upper Extension Panel Opening Cover Replacement
Air Inlet Grille Panel Replacement
Windscreen Wiper Arm Replacement
Rear Window Wiper Arm Replacement
Windscreen Wiper Blade Replacement — Complete Assembly
Rear Window Wiper Blade Replacement
Windscreen Wiper Motor Replacement
Rear Window Wiper Motor Replacement
Windscreen Wiper Transmission Replacement — Left Hand Drive
Windscreen Outside Moisture Sensor Cover Replacement
Windscreen Outside Moisture Sensor Replacement
Wiper Blade Element Cleaning
Windshield Wiper Arm Adjustment
Description and Operation
Wiper/Washer System Description and Operation
6. Brakes
Antilock Brake System
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Antilock Brake System Schematics
Diagnostic Information and Procedures
DTC B2745
DTC C0000
DTC C0035, C0040, C0045, or C0050
DTC C0110
DTC C0131
DTC C0161
DTC C0186, C0196, or C0287
DTC C0280
DTC C0710
DTC P0856
Symptoms - Antilock Brake System
ABS Indicator Malfunction
Traction Control/Stability Control Indicator Malfunction
Repair Instructions
Antilock Brake System Automated Bleed
Steering Angle Sensor Replacement
Steering Angle Sensor Centring
Electronic Brake Control Module Replacement
Brake Pressure Modulator Valve Replacement
Brake Pressure Modulator Valve Pressure Sensor Calibration
Brake Pressure Modulator Valve Bracket Replacement
Front Wheel Speed Sensor Replacement
Rear Wheel Speed Sensor Replacement - Disc Brake
Vehicle Yaw Sensor Learn
Vehicle Yaw Sensor Replacement
Description and Operation
ABS Description and Operation
Special Tools and Equipment
Special Tools
Disc Brakes
Specifications
Fastener Tightening Specifications
Disc Brake Component Specifications
Adhesives, Fluids, Lubricants, and Sealers
Diagnostic Information and Procedures
Brake Disc Thickness Measurement
Brake Disc Thickness Variation Measurement
Brake Disc Surface and Wear Inspection
Brake Disc Assembled Lateral Runout Measurement
Brake Pad Inspection
Brake Calliper Inspection
Front Disc Brake Mounting and Hardware Inspection
Rear Disc Brake Mounting and Hardware Inspection
Repair Instructions
Front Disc Brake Pads Replacement
Rear Disc Brake Pads Replacement
Brake Pad and Rotor Burnishing
Front Brake Calliper Replacement
Rear Brake Caliper Replacement — with Dampener
Front Brake Calliper Overhaul
Front Brake Calliper Hardware Replacement
Rear Brake Calliper Hardware Replacement
Front Brake Caliper Bracket Replacement — 16 inch Brake System
Rear Brake Calliper Bracket Replacement
Front Brake Disc Replacement
Rear Brake Rotor Replacement
Front Brake Shield Replacement
Rear Brake Shield Replacement
Brake Disc Assembled Lateral Runout Correction
Brake Rotor Assembled Lateral Runout Correction - Indexing
Brake Rotor Assembled Lateral Runout Correction - Correction Plates
Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe
Brake Disc Refinishing
Description and Operation
Disc Brake System Description and Operation
Special Tools and Equipment
Special Tools
Hydraulic Brakes
Specifications
Fastener Tightening Specifications
Brake Component Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Hydraulic Brake Schematics
Diagnostic Information and Procedures
DTC C0267
DTC C1100
Symptoms - Hydraulic Brakes
Brake Booster Pump Motor Malfunction
Brake Warning Indicator Malfunction - With Antilock Brake System
Brake Pulsation
Brake System Noise
Braking Action Uneven - Pulls to One Side
Braking Action Uneven - Front to Rear
Brake Pedal Excessive Travel
Brake Pedal Excessive Effort
Brakes Drag
Brake System Slow Release
Brake Fluid Loss
Disc Brake System Diagnosis
Hydraulic Brake System Diagnosis
Brake Assist System Diagnosis
Brake System Vehicle Road Test
Brake Pedal Travel Measurement and Inspection
Brake System Vacuum Source Test
Brake System External Leak Inspection
Brake System Internal Leak Test
Hydraulic Brake Component Operation Visual Inspection
Brake Pipe and Hose Inspection
Brake Pedal Pushrod Inspection
Repair Instructions
Master Cylinder Reservoir Filling
Master Cylinder Reservoir Replacement
Master Cylinder Replacement — Left Hand Drive
Master Cylinder Replacement — Right Hand Drive
Master Cylinder Bench Bleeding
Brake Fluid Level Indicator Switch Replacement
Brake, Accelerator, and Clutch Pedal Replacement — Left Hand Drive
Brake, Accelerator, and Clutch Pedal Replacement — Right Hand Drive
Brake Pipe Replacement
Front Brake Hose Replacement
Rear Brake Hose Replacement — Disc Brake
Hydraulic Brake System Bleeding
Power Brake Booster Vacuum Pipe Replacement — Left Hand Drive
Power Brake Servo Vacuum Pipe Replacement — Left Hand Drive with Electric Pump
Power Brake Booster Vacuum Pipe Replacement — Right Hand Drive
Power Brake Booster Replacement — Left Hand Drive
Power Brake Booster Replacement — Right Hand Drive
Servo Unit Pump Replacement
Description and Operation
Brake Assist System Description and Operation
Brake Booster Vacuum Assist Description and Operation
Brake Fluid and Brake Fluid Handling
Brake Warning System Description and Operation - With Antilock Brake System
Hydraulic Brake System Description and Operation
Special Tools and Equipment
Special Tools
Park Brake
Specifications
Fastener Tightening Specifications
Diagnostic Information and Procedures
Symptoms - Park Brake
Park Brake Will Not Hold or Release
Park Brake System Diagnosis
Repair Instructions
Handbrake Lever Replacement
Parking Brake Lever Boot Replacement
Handbrake Indicator Switch Replacement
Handbrake Cable Replacement
Parking Brake Adjustment — Conventional Parking Brake
Description and Operation
Park Brake System Description and Operation
7. Diagnostic Overview, Starting Point, and Programming
Programming and Setup
Diagnostic Information and Procedures
Control Module References
Repair Instructions
Body Control Module Programming and Setup
Control Solenoid Valve and Transmission Control Module Assembly Programming and Setup — 6T30/6T40/6T45/6T50
Electronic Brake Control Module Programming and Setup
Engine Control Module Programming and Setup — LNP
Fuel Pump Flow Control Module Programming and Setup
Heated Seat Control Module Programming and Setup
HVAC System Control Module Programming and Setup
Inflatable Restraint Sensing and Diagnostic Module Programming and Setup
Instrument Cluster Programming and Setup
Keyless Entry Control Module Programming and Setup
Mobile Telephone Control Module Programming and Setup
Multifunction Chime Alarm Programming and Setup
Multimedia Player Interface Module Programming and Setup
Object Alarm Module Programming and Setup
Power Steering Control Module Programming and Setup
Radio Control Programming and Setup
Radio Programming and Setup
Remote Control Door Lock Receiver Programming and Setup
Service Programming System (SPS)
Steering Column Lock Control Module Programming and Setup
Sunroof Control Module Programming and Setup
Theft Deterrent Module Programming and Setup
Window Regulator Motor Programming and Setup
Special Tools and Equipment
Special Tools
Vehicle Diagnostic Information
Specifications
Body Control Module Scan Tool Information
Multifunction Chime Alarm Scan Tool Information
Driver Seat and Passenger Seat Heater Control Module Scan Tool Information
Electronic Brake Control Module Scan Tool Information
Engine Control Module Scan Tool Information — LNP
Fuel Pump Flow Control Module Scan Tool Information
Heating, Ventilation and Air Conditioning Control Module Scan Tool Information
Inflatable Restraint Sensing and Diagnostic Module Scan Tool Information
Instrument Cluster Scan Tool Information
Keyless Entry Control Module Scan Tool Information
Multimedia Player Interface Module Scan Tool Information
Object Alarm Module Scan Tool Information
Power Steering Control Module Scan Tool Information
Radio Scan Tool Information
Steering Column Lock Control Module Scan Tool Information
Transmission Control Module Scan Tool Information — 6T30/6T40/6T45/6T50
Diagnostic Information and Procedures
Strategy Based Diagnosis
Diagnostic Procedure Instructions
Diagnostic System Check Instructions
Diagnostic Starting Point - Vehicle
Diagnostic System Check - Vehicle
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Diagnostic Trouble Code (DTC) List - Vehicle
Symptoms - Vehicle
Engine Does Not Crank
Engine Cranks But Does Not Run
Inspection/Maintenance System Check
Diagnostic Repair Verification
8. Driveline/Axle
Wheel Drive Shafts
Specifications
Fastener Tightening Specifications
Diagnostic Information and Procedures
Symptoms - Wheel Drive Shafts
Click Noise In Turns
Clunk When Accelerating from Freewheel
Clunk Noise When Accelerating During Turns
Shudder or Vibration During Acceleration
Repair Instructions
Front Wheel Drive Intermediate Shaft Replacement
Front Wheel Drive Intermediate Shaft Bracket Replacement
Front Wheel Drive Intermediate Shaft Bearing Replacement
Front Wheel Drive Shaft Replacement - Left Side
Front Wheel Drive Shaft Replacement - Right Side
Front Wheel Drive Shaft Inner Joint and Boot Replacement — with Tripod Joint
Front Wheel Drive Shaft Outer Joint and Boot Replacement
Description and Operation
Wheel Drive Shafts Description and Operation
Special Tools and Equipment
Special Tools
9. Driver Information and Entertainment
Mobile, Entertainment, and Navigation
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Radio/Navigation System Schematics
Diagnostic Information and Procedures
DTC B1020
DTC B1025, B1035, B1045, or B1055
DTC B125A
DTC B1271
DTC B1278 or B1279
DTC B2462
Symptoms - Entertainment
Auxiliary Audio Input Malfunction — Without SD Card Reader
Auxiliary Audio Input Malfunction — With SD Card Reader
No Global Positioning System (GPS) Reception
Radio Poor Reception
Speaker Replacement Reference
Speaker Malfunction
Navigation System Malfunction
Repair Instructions
Compact Disc Care and Cleaning
Radio Replacement
Audio Disc Player Receptacle Replacement
Multimedia Player Interface Module Replacement
Navigation Signal Splitter Replacement
Navigation Signal Splitter Bracket Replacement
Mobile Telephone Control Module Replacement
Radio Antenna Base Replacement
Radio Aerial Replacement
Radio and Telephone Control Switch Replacement
Radio Front Side Door Upper Speaker Replacement
USB Receptacle Replacement
Radio Front Side Door Speaker Replacement
Radio Control Switch Replacement
Radio Control Switch Replacement - Steering Wheel
Radio Rear Side Door Speaker Replacement
Description and Operation
Navigation System Description and Operation
Radio/Audio System Description and Operation
Special Tools and Equipment
Special Tools
Displays and Gauges
Specifications
Fastener Tightening Specifications
Ambient Air Temperature Sensor Resistance
Schematic and Routing Diagrams
Instrument Cluster Schematics
Driver Information System Schematics
Audible Warnings Schematics
Diagnostic Information and Procedures
DTC B0158
DTC B0550
DTC B3567
DTC P0461-P0464
DTC P0520-P0523
Symptoms - Displays and Gauges
Charge Indicator Malfunction
Chime Malfunction
Driver Information Centre Switch Malfunction
Engine Oil Pressure Indicator Malfunction
Fuel Gauge Malfunction
Instrument Cluster Gauges Malfunction
Outside Air Temperature Display Malfunction
Speedometer and/or Odometer Malfunction
Repair Instructions
Driver Information Display Replacement — UDK
Driver Information Display Replacement — UFD
Instrument Cluster Replacement
Description and Operation
Audible Warnings Description and Operation
Compass Calibration and Magnetic Variance — without OnStar Only
Driver Information Centre (DIC) Description and Operation
Indicator/Warning Message Description and Operation
Instrument Cluster Description and Operation
Secondary and Configurable Customer Controls
Schematic and Routing Diagrams
Steering Wheel Secondary/Configurable Control Schematics
Diagnostic Information and Procedures
DTC B1405
DTC B1529
DTC B3622
Symptoms - Secondary and Configurable Customer Controls
Steering Wheel Controls Malfunction
Description and Operation
Steering Wheel Controls Description and Operation
10. Engine
Cruise Control
Schematic and Routing Diagrams
Cruise Control Schematics
Diagnostic Information and Procedures
DTC B3794
DTC P0564
DTC P0571
DTC P0703
Symptoms - Cruise Control
Cruise Control Indicator Malfunction
Cruise Control Malfunction
Repair Instructions
Cruise Control Switch Replacement
Description and Operation
Cruise Control Description and Operation
Engine Controls/Fuel - 1.6L (LDE LED LFJ LGE LLU LXV) or 1.8L (2H0 LFH LUW LWE)
Specifications
Temperature Versus Resistance - ECT
Temperature Versus Resistance - IAT
Altitude Versus Barometric Pressure
Ignition System Specifications
Fastener Tightening Specifications — LDE, LXV, LUW, 2H0
Schematic and Routing Diagrams
Engine Controls Schematics
Diagnostic Information and Procedures
DTC P000A, P000B, P0011, or P0014
DTC P0010, P0013, or P2088-P2091
DTC P0016 or P0017
DTC P0030-P0032, or P0135
DTC P0036, P0037, P0038, or P0141
DTC P0068, P0121, or P0221
DTC P0106, P0107, or P0108
DTC P0112, P0113, or P0114
DTC P0117, P0118, or P0119
DTC P0122, P0123, P0222, or P0223
DTC P0130-P0134 or P2A00
DTC P0136
DTC P0137-P0140, P2270, P2271, or P2A01
DTC P0171 or P2096
DTC P0172 or P2097
DTC P0201, P0202, P0203, P0204, P0261, P0262, P0264, P0265, P0267, P0268, P0270, or P0271
DTC P0300-P0304 or P0313
DTC P0318
DTC P0325 or P0326
DTC P0335 or P0336
DTC P0340, P0341, P0365, or P0366
DTC P0420
DTC P0443, P0458, or P0459
DTC P0601-P0607, P061A, P061B, P061C, or P2610
DTC P0610
DTC P0628 or P0629
DTC P0630
DTC P0642, P0643, P0652, or P0653
DTC P0650
DTC P0661 or P0662
DTC P0686-P0689 or P068B
DTC P0700
DTC P1336
DTC P1390-P1393 or P1395-P1398
DTC P2072
DTC P2100, P2101, P2108, P2119, or P2176
DTC P2122, P2123, P2127, P2128, or P2138
DTC P2297
DTC P2544
Symptoms - Engine Controls
Poor Fuel Fill Quality
Malfunction Indicator Lamp (MIL) Diagnosis
Engine Cranks But Does Not Run
Fuel System Diagnosis
Fuel Injector Diagnosis — Scan Tool
Fuel Injector Diagnosis — Special Tool
Fuel Injector Circuit Diagnosis
Alcohol/Contaminants-in-Fuel Diagnosis
Ignition Relay Diagnosis
Electronic Ignition System Diagnosis
Fuel Pressure Measurement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
Repair Instructions
Engine Control Module Replacement
Throttle/Idle Learn
Inlet Air Temperature Sensor Replacement
Mass Airflow Sensor Replacement
Manifold Absolute Pressure Sensor Replacement — 1.8L 2H0 and LUW
Engine Coolant Temperature Sensor Replacement - Radiator Side
Engine Coolant Temperature Sensor Replacement - Thermostat Side — 1.6L LDE, LXV, and 1.8L 2H0
Heated Oxygen Sensor Replacement - Sensor 1 — LDE, LXV, LUW, 2H0
Heated Oxygen Sensor Replacement - Sensor 2
Engine Oil Pressure Indicator Switch Replacement
Accelerator Pedal Position Sensor Replacement
Throttle Body Assembly Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
Throttle Body Inspection and Cleaning — 1.6L LDE, LXV, 1.8L 2H0, and LUW
Fuel Pressure Relief
Plastic Collar Quick Connect Fitting Service
Fuel Tank Draining
Fuel Tank Replacement
Fuel Tank Vent Pipe Replacement
Fuel Tank Filler Pipe Replacement
Fuel Feed Pipe Replacement
Fuel Tank Fuel Pump Module Replacement
Fuel System Cleaning
Fuel Injector Replacement
Evaporative Emission Canister Replacement
Ignition Coil Replacement
Spark Plug Inspection
Spark Plug Replacement
Crankshaft Position Sensor Replacement
Camshaft Position Sensor Replacement — LDE, LXV, LUW, 2H0 and LFH
Knock Sensor Replacement — LDE, LXV, LUW, 2H0 and LFH
Air Cleaner Inlet Duct Replacement
Air Cleaner Outlet Duct Replacement
Air Cleaner Element Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Air Cleaner Assembly Replacement — LDE, LXV, LUW, 2H0 and LFH
Description and Operation
Engine Control Module Description
Fuel System Description
Throttle Actuator Control (TAC) System Description
Camshaft Actuator System Description
Evaporative Emission Control System Description
Electronic Ignition System Description
Knock Sensor System Description
Air Inlet System Description
Special Tools and Equipment
Special Tools
Engine Controls/Fuel - 2.0L (LNP) or 2.2L (LNQ) Diesel
Specifications
Fastener Tightening Specifications
Altitude Versus Barometric Pressure
Temperature Versus Resistance — ECT and IAT Sensor
Schematic and Routing Diagrams
Engine Controls Schematics
Diagnostic Information and Procedures
DTC P0002-P0004 — LNP or LNQ
DTC P0011 — LNP or LNQ
DTC P0016 — LNP or LNQ
DTC P0030-P0032 — LNP or LNQ
DTC P003A — LNP or LNQ
DTC P0045, P0047, or P0048 — LNP or LNQ
DTC P0069 — LNP or LNQ
DTC P0087 or P0088 — LNP or LNQ
DTC P0090, P0091, or P0092 — LNP or LNQ
DTC P0093 — LNP or LNQ
DTC P0096, P0097, P0098, or P0099 — LNP or LNQ
DTC P0101, P0102, or P0103 — LNP or LNQ
DTC P0107 or P0108 — LNP or LNQ
DTC P0111-P0113 — LNP or LNQ
DTC P0116-P0119 — LNP or LNQ
DTC P0181, P0182, or P0183 — LNP or LNQ
DTC P0190, P0191, P0192, or P0193 — LNP or LNQ
DTC P0201, P0202, P0203, or P0204 — LNP or LNQ
DTC P0219 — LNP or LNQ
DTC P0253 or P0254 — LNP or LNQ
DTC P0263, P0266, P0269, or P0272 — LNP or LNQ
DTC P029C, P02A0, P02A4, or P02A8 — LNP or LNQ
DTC P02CC-P02D3 — LNP or LNQ
DTC P02E0-P02E3, P02E8, P02E9, P02EB, or P122B — LNP or LNQ
DTC P0326 or P0331
DTC P0335 — LNP or LNQ
DTC P0336 or P0339 — LNP or LNQ
DTC P0340 or P0341 — LNP or LNQ
DTC P0344 — LNP or LNQ
DTC P037E or P037F — LNP or LNQ
DTC P0383 or P0384 — LNP or LNQ
DTC P0400-P0402 — LNP or LNQ
DTC P0404-P0406 — LNP or LNQ
DTC P049D — LNP or LNQ
DTC P0524 — LNP or LNQ
DTC P0545 or P0546 — LNP or LNQ
DTC P0604 — LNP or LNQ
DTC P0606 — LNP or LNQ
DTC P0627 or P0628 — LNP or LNQ
DTC P062B — LNP or LNQ
DTC P0641 — LNP or LNQ
DTC P064C — LNP or LNQ
DTC P064D — LNP or LNQ
DTC P0650 — LNP or LNQ
DTC P0651 — LNP or LNQ
DTC P066A — LNP or LNQ
DTC P0670 — LNP or LNQ
DTC P0671, P0672, P0673, or P0674 — LNP or LNQ
DTC P0689, P068A, P068B, or P0690 — LNP or LNQ
DTC P0697 — LNP or LNQ
DTC P06B8 — LNP or LNQ
DTC P1125 — LNP or LNQ
DTC P1159, P1161, P1168, P1402, or P1407 — LNP or LNQ
DTC P122C or P122D — LNP or LNQ
DTC P1248, P1249, P124A, or P124B — LNP or LNQ
DTC P160E — LNP or LNQ
DTC P161C — LNP or LNQ
DTC P16F3 — LNP or LNQ
DTC P2008-P200A, P2010, P2016, or P2017 — LNP
DTC P2032 or P2033 — LNP or LNQ
DTC P2080 — LNP or LNQ
DTC P2081, P2085, or P242E — LNP or LNQ
DTC P2122, P2123, P2127, P2128, or P2138 — LNP or LNQ
DTC P2147, P2148, P2150, or P2151 — LNP or LNQ
DTC P2195 — LNP or LNQ
DTC P2228 or P2229 — LNP or LNQ
DTC P2237 or P2238 — LNP or LNQ
DTC P2245, P2246, or P2251 — LNP or LNQ
DTC P2263 — LNP or LNQ
DTC P2264 — LNP or LNQ
DTC P2269 — LNP or LNQ
DTC P228C or P228D — LNP or LNQ
DTC P2299
DTC P2428 — LNP or LNQ
DTC P242B — LNP or LNQ
DTC P242C or P242D — LNP or LNQ
DTC P2453-P2455 — LNP or LNQ
DTC P245A-P245D — LNP or LNQ
DTC P2463 or P246C — LNP or LNQ
DTC P2564 or P2565 — LNP or LNQ
DTC P2687-P2689 — LNP or LNQ
DTC P268C-P268F — LNP or LNQ
DTC P2A00 — LNP or LNQ
Symptoms - Engine Controls
Malfunction Indicator Lamp (MIL) Diagnosis
Water-in-Fuel Lamp Diagnosis
Engine Cranks But Does Not Run
Fuel Leak Diagnosis
Fuel Pump Electrical Circuit Diagnosis
Fuel System Diagnosis
Ignition Relay Diagnosis
Fuel Specific Gravity Testing
Fuel Injector Balance Test with Scan Tool
Fuel Tank Leak Test
Contaminants-in-Fuel Diagnosis
Repair Instructions
Exhaust Particulate Filter Cleaning
Fuel Injector Flow Rate Programming
Engine Control Module Replacement
Accelerator Pedal Position Sensor Replacement
Heated Oxygen Sensor Replacement
Throttle Body Assembly Replacement
Engine Coolant Temperature Sensor Replacement
Inlet Air Pressure and Temperature Sensor Replacement
Mass Airflow Sensor with Inlet Air Temperature Sensor Replacement
Fuel Pressure Gauge Installation and Removal
Fuel System Cleaning
Fuel System Priming
Camshaft Position Sensor Replacement
Crankshaft Position Sensor Replacement
Fuel Tank Draining
Fuel Tank Filler Pipe Replacement
Fuel Tank Filler Hose Replacement
Fuel Tank Replacement
Fuel Tank Fuel Pump Module Replacement
Fuel Tank Fuel Pump Module Wiring Harness Replacement
Plastic Collar Quick Connect Fitting Service
Fuel Filter Replacement
Fuel Feed Pipe Replacement
Fuel Feed Pipe Replacement - Fuel Filter to Fuel Feed Pipe
Fuel Feed Pipe Replacement - Fuel Tank Fuel Pump to Fuel Filter Housing
Fuel Return Pipe Replacement
Fuel Return Pipe Replacement - Fuel Return Pipe to Fuel Pump
Fuel Injector Replacement
Fuel Injection Fuel Rail Assembly Replacement
Fuel Injection Fuel Return Hose Replacement
Fuel Injection Fuel Feed Pipe Replacement - Fuel Injection Pump to Fuel Rail
Fuel Injection Fuel Feed Pipe Replacement - Fuel Rail to Fuel Injector
Fuel Injection Pump Replacement
Vacuum Pump Assembly Replacement
Vacuum Pump Hose Replacement
Vacuum Modulator Replacement
Inlet Air Tuning Valve Vacuum Control Solenoid Valve Replacement
Intake Manifold Tuning Valve Vacuum Control Solenoid Valve Hose Replacement
Exhaust Gas Recirculation Valve Cooler Replacement
Exhaust Gas Recirculation Valve Replacement
Exhaust Gas Recirculation Pipe Replacement
Exhaust Gas Recirculation Vacuum Regulator Solenoid Valve Vacuum Hose Replacement
Exhaust Gas Recirculation Valve Cooler Bypass Control Solenoid Valve Replacement
Exhaust Temperature Sensor Replacement - Position 1
Exhaust Temperature Sensor Replacement - Position 2
Exhaust Temperature Sensor Replacement - Position 3
Exhaust Pressure Differential Sensor Replacement
Glow Plug Controller Replacement
Glow Plug Replacement
Glow Plug Controller Bracket Replacement
Knock Sensor 1 Replacement
Knock Sensor 2 Replacement
Air Cleaner Assembly Replacement
Air Cleaner Replacement
Inlet Air Duct Replacement
Rear Inlet Air Duct Replacement
Air Cleaner Outlet Duct Replacement
Description and Operation
Fuel System Description
Engine Control Module Description
Turbocharger System Description
Accelerator Pedal Position System Description
Exhaust Gas Recirculation (EGR) System Description
Exhaust Particulate Filter System Description
Glow Plug System Description
Special Tools and Equipment
Special Tools
Engine Controls/Fuel - 2.2L or 2.4L
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Engine Controls Schematics
Diagnostic Information and Procedures
DTC P0121-P0123, P0222, P0223, P16A0-P16A2, or P2135
DTC P018B-P018D
DTC P0231, P0232, or P023F
DTC P025A
DTC P0506 or P0507
DTC P0601-P0604, P0606, or P062F — Fuel Pump Control Module
DTC P0641 or P06A6 — Fuel Pump Control Module
DTC P1255 or P064A
DTC P1516, P2101, P2119, or P2176
DTC P2122, P2123, P2127, P2128, or P2138
DTC P2534 — Fuel Pump Control Module
DTC P2635 — Fuel Pump Control Module
Fuel Pump Electrical Circuit Diagnosis
Repair Instructions
Engine Control Module Replacement
Throttle/Idle Learn
Engine Coolant Temperature Sensor Replacement
Mass Airflow Sensor with Inlet Air Temperature Sensor Replacement
Manifold Absolute Pressure Sensor Replacement
Heated Oxygen Sensor Replacement - Sensor 1
Heated Oxygen Sensor Replacement - Sensor 2
Accelerator Pedal with Position Sensor Assembly Replacement
Throttle Body Assembly Replacement
Throttle Body Cleaning
Fuel Pressure Relief
Fuel Pressure Gauge Installation and Removal
Metal Collar Quick Connect Fitting Service
Plastic Collar Quick Connect Fitting Service
Fuel Tank Draining
Fuel Tank Replacement
Fuel System Cleaning
Fuel Tank Fuel Pump Module Replacement
Fuel Pump Flow Control Module Replacement
Fuel Tank Pressure Sensor Replacement
Fuel Tank Filler Pipe Replacement
Fuel Pressure Sensor Replacement
Fuel Line Replacement - Chassis
Fuel Feed Intermediate Pipe Replacement
Fuel Pump Replacement
Fuel Injection Fuel Rail Assembly Replacement
Fuel Injection Fuel Rail Fuel Pressure Sensor Replacement
Fuel Injector Replacement
Evaporative Emission Canister Purge Solenoid Valve Replacement
Evaporative Emission Canister Purge Tube Replacement
Evaporative Emission Canister Vent Solenoid Valve Replacement
Evaporative Emission Canister Replacement
Evaporative Emission System Cleaning
Ignition Coil Replacement
Spark Plug Replacement
Spark Plug Inspection
Crankshaft Position Sensor Replacement
Camshaft Position Sensor Replacement - Intake
Camshaft Position Sensor Replacement - Exhaust
Camshaft Position Actuator Solenoid Valve Replacement
Knock Sensor Replacement
Flexible Fuel Sensor Replacement
Air Cleaner Element Replacement
Air Cleaner Assembly Replacement
Air Cleaner Outlet Duct Replacement
Air Cleaner Inlet Duct and Resonator Replacement
Air Cleaner Outlet Rear Duct Replacement
Inlet Air Duct Replacement
Description and Operation
Engine Control Module Description
Throttle Actuator Control (TAC) System Description
Engine Cooling
Specifications
Fastener Tightening Specifications — LDE, LLU, LXV, 2H0, LUW and LFH
Fastener Tightening Specifications — 2.0L Diesel LNP
Fastener Tightening Specifications — 2.0L LBN and 2.4L LAF
Engine Cooling System Specifications — 2.4L LAF
Engine Cooling System Specifications — 2.0L Diesel LNP
Schematic and Routing Diagrams
Engine Cooling Schematics
Diagnostic Information and Procedures
DTC P00B3 or P00B4
DTC P00B7
DTC P0480, P0481, or P0482 — LNP
DTC P0480-P0482 or P0691-P0696 — LNP or LNQ
DTC P0597-P0599
DTC P0691-P0694 — LDE, LXV or 2H0
Symptoms - Engine Cooling
Engine Overheating
Loss of Coolant
Thermostat Diagnosis — 2.0L Diesel LNP
Thermostat Diagnosis — LDE, L2W, LXT, LXV, 2H0, LUW and LFH
Thermostat Diagnosis — 2.4L LAF
Engine Fails To Reach Normal Operating Temperature
Cooling System Leak Testing
Repair Instructions
Cooling System Draining and Filling
Coolant System Flushing
Flushing
Radiator Cleaning
Radiator Surge Tank Replacement
Radiator Surge Tank Inlet Hose/Pipe Replacement
Radiator Surge Tank Outlet Hose Replacement — 2.0L Diesel LNP
Radiator Surge Tank Outlet Hose Replacement — 2.0L LBN and 2.4L LAF
Radiator Inlet Hose Replacement — LDE, LLU, LXV, 2H0, LUW and LFH
Radiator Inlet Hose Replacement — 2.0L Diesel LNP
Radiator Inlet Hose Replacement — LAF
Radiator Outlet Hose Replacement — 1.8L 2H0
Radiator Outlet Hose Replacement — 2.0L Diesel LNP
Radiator Outlet Hose Replacement — LAF
Radiator Outlet Pipe Replacement
Engine Coolant Inlet Hose Replacement — 2.0L Diesel LNP
Radiator Mounting Stud Repair
Charge Air Cooler Replacement — Diesel and LUJ with MT
Radiator and Charge Air Cooler Bracket Repair
Engine Coolant Fan Wiring Harness Replacement — 2.0L Diesel LNP
Engine Coolant Fan Wiring Harness Replacement — 2.0L LBN and 2.4L LAF
Radiator Lower Bracket Replacement
Radiator Upper Bracket Replacement
Engine Coolant Fan Resistor Mount Repair
Radiator Vent Valve Replacement
Charge Air Cooler Inlet Hose Replacement — 2.0L Diesel LNP
Charge Air Cooler Outlet Hose Replacement — LNP and Automatic Transmission
Charge Air Cooler Outlet Hose Replacement — LNP and Manual Gearbox
Throttle Body Heater Inlet Hose Replacement — LDE, LXV, 2H0, LUW and LFH
Throttle Body Heater Outlet Hose Replacement — 1.8L 2H0
Engine Oil Cooler Replacement — 2.0L Diesel LNP
Engine Oil Cooler Replacement — LDE, LXV, LUW, 2H0 and LFH
Engine Oil Cooler Outlet Hose Replacement — 2.0L Diesel LNP
Engine Oil Cooler Inlet Pipe Replacement — LDE, LXV, LUW, 2H0 and LFH
Engine Coolant Fan Replacement — 2.0L Diesel LNP
Engine Coolant Fan Replacement — LAF with Automatic Transmission
Engine Coolant Fan Replacement — LAF with Manual Gearbox
Engine Coolant Fan Replacement — 1.8L 2H0 - Automatic Transmission
Engine Coolant Fan Replacement — 1.8L 2H0 - Manual Gearbox
Turbocharger Coolant Feed Pipe Replacement — 2.0L Diesel LNP
Turbocharger Coolant Return Pipe Replacement — 2.0L Diesel LNP
Exhaust Gas Recirculation Valve Cooling Feed Hose Replacement
Exhaust Gas Recirculation Manifold Cooling Return Hose Replacement — 2.0L Diesel LNP
Thermostat Bypass Hose Replacement
Water Pump Inlet Hose Replacement
Engine Coolant Thermostat Housing Replacement — 2.0L LBN and 2.4L LAF
Engine Coolant Thermostat Housing Replacement — 2.0L Diesel LNP
Engine Coolant Thermostat Replacement — 2.0L Diesel LNP
Engine Coolant Thermostat Replacement — 2.0L LBN and 2.4L LAF
Engine Coolant Thermostat Replacement — 1.6L LDE, LXV, 1.8L LUW, 2H0 and LFH
Engine Coolant Thermostat Housing Cover Replacement
Engine Coolant Air Bleed Hose Replacement — 2.0L Diesel LNP
Water Inlet Replacement
Engine Water Outlet Adapter Replacement — 2.0L Diesel LNP
Thermostat Bypass Pipe Replacement
Water Pump Pulley Replacement — 2.0L Diesel LNP
Water Pump Pulley Replacement — LDE, LXV, 2H0, LUW and LFH
Water Pump Sprocket Replacement
Water Pump Replacement — 2.0L Diesel LNP
Water Pump Replacement — 2.4L LAF
Water Pump Replacement — LDE, LXV, 2H0, LUW and LFH
Radiator Drain Cock Replacement
Engine Coolant Fan Shroud Replacement — 2.0L Diesel LNP
Engine Coolant Fan Shroud Replacement — LAF with Automatic Transmission
Engine Coolant Fan Shroud Replacement — LAF with Manual Gearbox
Engine Coolant Fan Shroud Replacement — 1.8L 2H0 - Automatic Transmission
Engine Coolant Fan Shroud Replacement — 1.8L 2H0 - Manual Gearbox
Radiator Replacement — 2.0L Diesel LNP - AT
Radiator Replacement — 2.0L Diesel LNP - MT
Radiator Replacement — LAF with Automatic Transmission
Radiator Replacement — LAF with Manual Gearbox
Radiator Replacement — 1.8L 2H0 - Manual Gearbox
Radiator Replacement — 1.8L 2H0 - Automatic Transmission
Coolant Heater Replacement
Coolant Heater Cord Replacement — LAF
Description and Operation
Cooling System Description and Operation — 2.0L Diesel LNP
Cooling System Description and Operation — 2.4L LAF
Special Tools and Equipment
Special Tools
Engine Electrical
Specifications
Fastener Tightening Specifications — 2.0L Diesel LNP
Fastener Tightening Specifications — LDE, LLU, LXV, 2H0, LUW and LFH
Fastener Tightening Specifications — 2.4L LAF
Schematic and Routing Diagrams
Starting and Charging Schematics
Diagnostic Information and Procedures
DTC B1325, B1330, B1517, C0800, P0560, P0562, or P0563
DTC B1516
DTC B151A
DTC B1527
DTC P0615, P0616, or P0617
DTC P0621, P2500, or P2501
DTC P0622, P0625, or P0626
Symptoms - Engine Electrical
Battery Inspection/Test
Battery Charging
Battery Electrical Drain/Parasitic Load Test
Charging System Test
Generator Noise Diagnosis
Starter Solenoid Does Not Click
Starter Solenoid Clicks, Engine Does Not Crank
Engine Cranks Slowly
Starter Noise Diagnosis
Repair Instructions
Battery Negative Cable Disconnection and Connection — without Start/Stop System
Battery Current Sensor Replacement
Battery Positive and Negative Cable Replacement — 2.0L Diesel LNP
Battery Positive and Negative Cable Replacement — Petrol
Battery Positive and Negative Cable Replacement — 2.4L LAF
Battery Negative Cable Replacement — without Start/Stop System
Battery Positive Cable Replacement
Battery Replacement — Petrol
Battery Replacement — Diesel
Battery Tray Replacement
Battery Cover Replacement
Starter Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Starter Replacement — 2.0L Diesel LNP with AT
Starter Replacement — 2.0L Diesel LNP with MT
Starter Replacement — 2.4L LAF
Generator Replacement — 2.0L Diesel LNP
Alternator Replacement — 1.8L 2H0
Alternator Replacement — 2.4L LAF
Engine Control Module Wiring Harness Replacement — 2.4L LAF
Engine Control Module Wiring Harness Replacement — 1.6 LDE, LXV, 1.8L 2H0
Engine Control Module Wiring Harness Replacement — 2.0L Diesel LNP
Description and Operation
Battery Description and Operation
Charging System Description and Operation
Electrical Power Management Description and Operation
Load Shed System Description and Operation
Starting System Description and Operation
Special Tools and Equipment
Special Tools
Engine Exhaust
Specifications
Fastener Tightening Specifications — LDE, LXV, 2H0, LUW and LFH
Fastener Tightening Specifications — 2.0L Diesel LNP
Fastener Tightening Specifications — 2.4L LAF
Diagnostic Information and Procedures
Symptoms - Engine Exhaust
Restricted Exhaust — Diesel
Exhaust Leakage
Exhaust Noise
Repair Instructions
Exhaust Manifold Replacement — 2.0L Diesel LNP
Exhaust Manifold Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Exhaust Manifold Replacement — 2.4L LAF
Exhaust Front Pipe Replacement — 2.0L Diesel LNP
Exhaust Front Pipe Replacement — LDE, LLU, LXT, LXV, L2W, 2H0, LFH
Exhaust System Replacement — 1.8L 2H0
Exhaust System Replacement — 2.0L Diesel LNP
Exhaust System Replacement — 2.4L LAF
Catalytic Converter Replacement — LDE, LXV, 2H0, LUW and LFH
Three-Way Catalytic Converter Replacement
Catalytic Converter Brace Replacement
Exhaust Particulate Filter Replacement — 2.0L Diesel LNP
Exhaust Particulate Filter Heat Shield Replacement - Front
Exhaust Particulate Filter Heat Shield Replacement - Rear
Exhaust Pipe Front Hanger Bracket Replacement — 2.0L Diesel LNP
Exhaust Pipe Front Hanger Bracket Replacement — 2.4L LAF
Exhaust Silencer Replacement
Catalytic Converter Heat Shield Replacement — LDE, LXV, 2H0, LUW and LFH
Exhaust Heat Shield Replacement — 2.4L LAF
Exhaust Heat Shield Replacement — 1.8L 2H0 and 2.0L Diesel LNP
Fuel Tank Heat Shield Replacement — 2.0L Diesel LNP
Fuel Tank Heat Shield Replacement — 2.4L LAF
Exhaust Manifold Heat Shield Replacement — 2.0L Diesel LNP
Exhaust Manifold Heat Shield Replacement — LDE, LXV, 2H0, LUW and LFH
Exhaust Manifold Heat Shield Replacement — 2.4L LAF
Turbocharger Heat Shield Replacement
Exhaust Rear Silencer Heat Shield Replacement
Exhaust Rear Auxiliary Silencer Heat Shield Replacement
Exhaust Rear Silencer Replacement
Exhaust Rear Auxiliary Silencer Replacement
Description and Operation
Exhaust System Description — 2.0L Diesel LNP
Exhaust System Description — LDE, LXT, LXV, 2H0, LUW and LFH
Special Tools and Equipment
Special Tools
Engine Mechanical - 1.6L (LDE LED LFJ LGE LLU LXV) or 1.8L (2H0 LFH LUW LWE)
Specifications
Fastener Tightening Specifications — 1.6L LDE, LXV, and 1.8L 2H0
Engine Mechanical Specifications — 1.8L 2H0
Adhesives, Fluids, Lubricants, and Sealers
Visual Identification
Disassembled Views
Engine Identification — LDE, LED, LFJ, LXV, 2H0, LFH
Diagnostic Information and Procedures
Symptoms - Engine Mechanical
Oil Pressure Diagnosis and Testing
Oil Leak Diagnosis
Oil Consumption Diagnosis
Coolant in Combustion Chamber
Coolant in Engine Oil
Engine Noise Under Load
Engine Noise on Start-Up, but Only Lasting a Few Seconds
Base Engine Misfire without Internal Engine Noises
Base Engine Misfire with Abnormal Internal Lower Engine Noises
Base Engine Misfire with Abnormal Valve Train Noise
Base Engine Misfire with Coolant Consumption
Base Engine Misfire with Excessive Oil Consumption
Upper Engine Noise, Regardless of Engine Speed
Lower Engine Noise, Regardless of Engine Speed
Engine Will Not Crank - Crankshaft Will Not Rotate
Engine Compression Test
Drive Belt Chirping, Squeal, and Whine Diagnosis
Drive Belt Rumbling and Vibration Diagnosis
Cylinder Leakage Test — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Crankcase Ventilation System Inspection/Diagnosis — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Drive Belt Falls Off and Excessive Wear Diagnosis
Drive Belt Tensioner Diagnosis
Dual Mass Flywheel Diagnosis
Repair Instructions
Drive Belt Replacement
Drive Belt Tensioner Replacement
Power Steering Pump Belt Replacement
Engine Mount Replacement
Engine Mount Bracket Replacement
Inlet Manifold Replacement
Timing Belt Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Timing Belt Idler Pulley Replacement
Timing Belt Tensioner Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Timing Belt Centre Front Cover Replacement
Timing Belt Upper Front Cover Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Timing Belt Lower Front Cover Replacement
Timing Belt Rear Cover Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Tappet Replacement — 1.6L LDE, LXV, LLU and 1.8L 2H0
Cylinder Head Replacement
Oil Pan Replacement
Automatic Transmission Flex Plate Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Engine Flywheel Replacement — Manual Gearbox - D16
Crankshaft Balancer Replacement — LXV, LXT, 2H0, LUW - AT
Crankshaft Balancer Replacement — MT - D16, D20
Crankshaft Front Oil Seal Replacement
Crankshaft Rear Oil Seal Replacement
Positive Crankcase Ventilation Hose/Pipe/Tube Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Engine Front Cover with Oil Pump Replacement
Oil Pressure Relief Valve Replacement
Oil Flow Check Valve Replacement
Oil Level Indicator Tube Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Engine Replacement — Automatic Transmission
Engine Replacement — Manual Gearbox
Engine Oil and Oil Filter Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Camshaft Seal Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Camshaft Cover Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Camshaft Position Actuator Adjuster Replacement
Camshaft Position Actuator Solenoid Valve Replacement
Camshaft Replacement — 1.6L LDE, LXV, and 1.8L 2H0
Camshaft Cleaning and Inspection
Valve Clearance Adjustment — 1.6L LDE, LXV, 1.8L 2H0
Valve Guide Reaming, and Valve and Seat Grinding
Valve Spring Inspection and Measurement
Engine Support Fixture
Timing Belt Inspection — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Timing Belt Adjustment — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Draining Fluids and Oil Filter Removal — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Automatic Transmission Flex Plate Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Flywheel Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Crankshaft Rear Oil Seal Removal
Power Steering Pump Belt Removal
Drive Belt Removal
Drive Belt Tensioner Removal
Timing Belt Upper Front Cover Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Timing Belt Centre Front Cover Removal
Crankshaft Balancer Removal
Timing Belt Lower Front Cover Removal
Timing Belt Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Timing Belt Tensioner Removal
Timing Belt Idler Pulley Removal
Crankshaft Sprocket Removal
Camshaft Position Actuator Solenoid Valve Removal
Camshaft Position Actuator Adjuster Removal
Crankshaft Front Oil Seal Removal
Timing Belt Rear Cover Removal
Throttle Body Assembly Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Intake Manifold Removal — 1.8L 2H0 and LFH
Oil Level Indicator and Tube Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Exhaust Manifold Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Coolant Thermostat Removal
Engine Coolant Thermostat Housing Removal
Engine Oil Cooler Housing Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Oil Cooler Removal
Water Pump Pulley Removal
Water Pump Removal
Sump Removal
Engine Front Cover and Oil Pump Removal
Ignition Coil Removal
Camshaft Cover Removal
Camshaft Removal
Tappet Removal — 1.6L LDE, LXV, LLU and 1.8L 2H0
Cylinder Head Removal
Piston, Connecting Rod, and Bearing Removal
Crankshaft and Bearing Removal
Intake Manifold Disassemble — 1.8L 2H0
Cylinder Head Disassemble
Piston and Connecting Rod Disassemble — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Block Disassemble — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Intake Manifold Cleaning and Inspection — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Exhaust Manifold Cleaning and Inspection — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Sump Cleaning and Inspection
Oil Pump Cleaning and Inspection
Cylinder Head Cleaning and Inspection
Piston, Connecting Rod, and Bearing Cleaning and Inspection
Crankshaft and Bearing Cleaning and Inspection — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Block Cleaning and Inspection
Service Prior to Assembly
Engine Block Assemble — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Piston and Connecting Rod Assemble
Cylinder Head Assemble
Intake Manifold Assemble — 1.8L 2H0
Crankshaft and Bearing Installation
Piston, Connecting Rod, and Bearing Installation
Cylinder Head Installation
Tappet Installation — 1.6L LDE, LXV, LLU and 1.8L 2H0
Camshaft Installation
Camshaft Cover Installation
Ignition Coil Installation
Engine Front Cover and Oil Pump Installation
Sump Installation
Water Pump Installation
Water Pump Pulley Installation
Engine Oil Cooler Installation
Engine Oil Cooler Housing Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Coolant Thermostat Housing Installation
Engine Coolant Thermostat Installation
Exhaust Manifold Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Oil Level Indicator and Tube Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Intake Manifold Installation — 1.8L 2H0 and LFH
Throttle Body Assembly Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Crankshaft Front Oil Seal Installation
Timing Belt Rear Cover Installation
Camshaft Position Actuator Adjuster Installation
Camshaft Position Actuator Solenoid Valve Installation
Crankshaft Sprocket Installation
Timing Belt Idler Pulley Installation
Timing Belt Tensioner Installation
Timing Belt Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Timing Belt Lower Front Cover Installation
Crankshaft Balancer Installation
Timing Belt Centre Front Cover Installation
Timing Belt Upper Front Cover Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Drive Belt Installation
Drive Belt Tensioner Installation
Power Steering Pump Belt Installation
Engine Flywheel Installation — LDE, LED, LFJ, LXV, 2H0, LUW
Automatic Transmission Flex Plate Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Crankshaft Rear Oil Seal Installation
Introduction
Cleanliness and Care
Replacing Engine Gaskets
Separating Parts
Tools and Equipment
Use of Room Temperature Vulcanising (RTV) and Anaerobic Sealant
Description and Operation
Engine Component Description — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Lubrication Description — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Special Tools and Equipment
Special Tools
Engine Mechanical - 2.0L (LNP) or 2.2L (LNQ) Diesel
Specifications
Fastener Tightening Specifications
Engine Mechanical Specifications
Adhesives, Fluids, Lubricants, and Sealers
Visual Identification
Disassembled Views
Engine Identification
Diagnostic Information and Procedures
Symptoms - Engine Mechanical
Base Engine Misfire without Internal Engine Noises
Base Engine Misfire with Abnormal Internal Lower Engine Noises
Base Engine Misfire with Abnormal Valve Train Noise
Base Engine Misfire with Coolant Consumption
Base Engine Misfire with Excessive Oil Consumption
Engine Noise on Start-Up, but Only Lasting a Few Seconds
Upper Engine Noise, Regardless of Engine Speed
Lower Engine Noise, Regardless of Engine Speed
Engine Noise Under Load
Engine Will Not Crank - Crankshaft Will Not Rotate
Coolant in Combustion Chamber
Coolant in Engine Oil
Fuel in Engine Oil
Turbocharger Whine Noise
Turbocharger Hissing Noise
Turbocharger Oil Leak From Compressor Seal
Turbocharger Oil Leak From Turbine Seal
Turbocharger Lack of Oil Supply
Engine Compression Test
Oil Consumption Diagnosis
Oil Pressure Diagnosis and Testing
Oil Leak Diagnosis
Drive Belt Chirping, Squeal, and Whine Diagnosis
Drive Belt Rumbling and Vibration Diagnosis
Drive Belt Falls Off and Excessive Wear Diagnosis
Drive Belt Tensioner Diagnosis
Dual Mass Flywheel Diagnosis
Repair Instructions
Drive Belt Replacement
Drive Belt Tensioner Replacement
Belt Idler Pulley Replacement - Upper
Belt Idler Pulley Replacement - Lower
Engine Front Cover Replacement
Engine Sight Shield Replacement
Crankshaft Pulley Replacement
Camshaft Timing Chain Replacement
Timing Chain Tensioner Replacement
Timing Chain Guide Replacement
Timing Chain Dampener Replacement
Inlet Manifold Replacement
Intake Manifold Bracket Replacement
Engine Mount Replacement
Engine Mount Bracket Replacement
Engine Lift Front Bracket Replacement
Engine Lift Rear Bracket Replacement
Engine Support Fixture
Positive Crankcase Ventilation Valve Replacement
Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
Oil Level Indicator Tube Replacement
Camshaft Cover Replacement
Exhaust Camshaft Replacement
Intake Camshaft Replacement
Hydraulic Valve clearance Adjuster Replacement
Valve Rocker Arm Replacement
Valve Stem Oil Seal and Valve Spring Replacement
Cylinder Head Replacement
Crankshaft Balancer Replacement
Crankshaft Rear Oil Seal Replacement
Crankshaft Front Oil Seal Replacement
Crankshaft Sprocket Replacement
Engine Flywheel Replacement
Automatic Transmission Flex Plate Replacement
Upper Sump Replacement
Lower Oil Sump Replacement
Engine Oil Level Indicator Switch Replacement
Turbocharger Replacement
Turbocharger Oil Return Pipe Replacement
Turbocharger Oil Feed Pipe Replacement
Engine Oil Pressure Switch Replacement
Engine Oil and Oil Filter Replacement
Oil Filter Adapter and Oil Cooler Assembly Replacement
Piston, Connecting Rod, and Bearing Replacement
Engine Replacement — Automatic Transmission
Engine Replacement — Manual Gearbox
Exhaust Temperature Sensor Removal - Position 2
Exhaust Temperature Sensor Removal - Position 3
Exhaust Particulate Filter Heat Shield Removal - Front
Exhaust Particulate Filter Removal
Exhaust Particulate Filter Heat Shield Removal - Rear
Oil Level Indicator and Tube Removal
Exhaust Temperature Sensor Removal - Position 1
Turbocharger Heat Shield Removal
Turbocharger Coolant Return Pipe Removal
Turbocharger Coolant Feed Pipe Removal
Turbocharger Oil Feed Pipe Removal
Turbocharger Oil Return Pipe Removal
Turbocharger Removal
Exhaust Manifold Heat Shield Removal
Exhaust Manifold Removal
Lower Oil Sump Removal
Upper Oil Sump Removal
Fuel Injection Fuel Feed Pipe Removal
Fuel Injection Fuel Return Hose Removal
Fuel Injector Removal
Fuel Rail Removal
Glow Plug Removal
Vacuum Pump Removal
Fuel Injection Pump Removal
Positive Crankcase Ventilation Valve Removal
Camshaft Cover Removal
Camshaft Bearing Cap Removal - Rear
Exhaust Camshaft Removal
Intake Camshaft Removal
Camshaft Cleaning and Inspection
Engine Lift Front Bracket Removal
Engine Lift Rear Bracket Removal
Drive Belt Tensioner Removal
Oil Filter Adapter Removal
Engine Oil Cooler Outlet Hose Removal
Engine Oil Cooler Removal
Drive Belt and Pulley Cover Removal
Crankshaft Pulley Removal
Drive Belt Idler Pulley Removal - Upper
Drive Belt Idler Pulley Removal - Lower
Engine Mount Bracket Removal
Crankshaft Balancer Removal
Engine Front Cover Removal
Crankshaft Front Oil Seal Removal
Camshaft Timing Chain Removal
Timing Chain Tensioner Removal
Air Conditioning Compressor Bracket Removal
Thermostat Bypass Pipe Removal
Water Pump Pulley Removal
Water Pump Removal
Engine Coolant Thermostat Housing Removal
Engine Water Outlet Adapter Removal
Exhaust Gas Recirculation Pipe Removal
Exhaust Gas Recirculation Valve Removal
Exhaust Gas Recirculation Valve Cooling Feed Hose Removal
Exhaust Gas Recirculation Manifold Cooling Return Hose Removal
Exhaust Gas Recirculation Cooler Removal
Throttle Body Assembly Removal
Inlet Manifold Removal
Automatic Transmission Flex Plate Removal
Cylinder Head Removal
Cylinder Head Disassemble
Cylinder Head Cleaning and Inspection
Engine Flywheel Removal
Piston, Connecting Rod, and Bearing Removal
Piston, Connecting Rod, and Bearing Cleaning and Inspection
Crankshaft and Bearing Removal
Crankshaft and Bearing Cleaning and Inspection
Crankshaft Rear Oil Seal Removal
Lower Crankcase Removal
Piston Oil Nozzle Removal
Crankshaft Balancer Cleaning and Inspection
Engine Block Cleaning and Inspection
Piston Oil Nozzle Installation
Lower Crankcase Installation
Crankshaft Rear Oil Seal Installation
Crankshaft and Bearing Installation
Piston, Connecting Rod, and Bearing Installation
Cylinder Head Installation
Automatic Transmission Flex Plate Installation
Engine Flywheel Installation
Cylinder Head Assemble
Inlet Manifold Installation
Throttle Body Assembly Installation
Exhaust Gas Recirculation Cooler Installation
Exhaust Gas Recirculation Manifold Cooling Return Hose Installation
Exhaust Gas Recirculation Valve Installation
Exhaust Gas Recirculation Pipe Installation
Engine Water Outlet Adapter Installation
Engine Coolant Thermostat Housing Installation
Water Pump Installation
Water Pump Pulley Installation
Thermostat Bypass Pipe Installation
Air Conditioning Compressor Bracket Installation
Timing Chain Tensioner Installation
Camshaft Timing Chain Installation
Crankshaft Front Oil Seal Installation
Engine Front Cover Installation
Crankshaft Balancer Installation
Engine Mount Bracket Installation
Drive Belt Idler Pulley Installation - Lower
Drive Belt Idler Pulley Installation - Upper
Crankshaft Pulley Installation
Drive Belt and Pulley Cover Installation
Oil Filter Adapter Installation
Engine Oil Cooler Outlet Hose Installation
Engine Oil Cooler Installation
Drive Belt Tensioner Installation
Engine Lift Front Bracket Installation
Engine Lift Rear Bracket Installation
Intake Camshaft Installation
Exhaust Camshaft Installation
Camshaft Bearing Cap Installation - Rear
Camshaft Cover Installation
Positive Crankcase Ventilation Valve Installation
Fuel Injection Pump Installation
Vacuum Pump Installation
Glow Plug Installation
Fuel Rail Installation
Fuel Injector Installation
Fuel Injection Fuel Return Hose Installation
Fuel Injection Fuel Feed Pipe Installation
Upper Oil Sump Installation
Lower Oil Sump Installation
Exhaust Manifold Installation
Exhaust Manifold Heat Shield Installation
Turbocharger Installation
Turbocharger Oil Return Pipe Installation
Turbocharger Oil Feed Pipe Installation
Turbocharger Coolant Feed Pipe Installation
Turbocharger Coolant Return Pipe Installation
Turbocharger Heat Shield Installation
Exhaust Temperature Sensor Installation - Position 1
Oil Level Indicator and Tube Installation
Exhaust Particulate Filter Heat Shield Installation - Rear
Exhaust Particulate Filter Installation
Exhaust Particulate Filter Heat Shield Installation - Front
Exhaust Temperature Sensor Installation - Position 3
Exhaust Temperature Sensor Installation - Position 2
Heated Oxygen Sensor Removal
Heated Oxygen Sensor Installation
Exhaust Gas Recirculation Valve Cooling Feed Hose Installation
Description and Operation
Drive Belt System Description
Lubrication Description
Cleanliness and Care
Separating Parts
Replacing Engine Gaskets
Use of Room Temperature Vulcanising (RTV) and Anaerobic Sealant
Engine Component Description
Special Tools and Equipment
Special Tools
Engine Mechanical - 2.2L or 2.4L
Schematic and Routing Diagrams
Engine Mechanical Schematics
Diagnostic Information and Procedures
Drive Belt Chirping, Squeal, and Whine Diagnosis
Drive Belt Rumbling and Vibration Diagnosis
Drive Belt Falls Off and Excessive Wear Diagnosis
Drive Belt Tensioner Diagnosis
Repair Instructions
Engine Lift Front Bracket Replacement
Engine Lift Rear Bracket Replacement
Intake Manifold Cover Replacement
Drive Belt Replacement
Drive Belt Tensioner Replacement
Engine Oil Pressure Switch Replacement
Engine Mount Bracket Replacement
Engine Mount Replacement
Engine Support Fixture
Oil Level Indicator Tube Replacement
Oil Pressure Relief Valve Replacement
Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
Inlet Manifold Replacement
Intake Manifold Insulator Replacement
Crankshaft Balancer Replacement
Timing Chain Crankshaft Sprocket Replacement
Crankshaft Front Oil Seal Replacement
Engine Front Cover Replacement
Intake Camshaft Replacement
Exhaust Camshaft Replacement
Valve Rocker Arm Replacement
Hydraulic Valve clearance Adjuster Replacement
Camshaft Timing Chain, Sprocket, and Tensioner Replacement
Balancer Chain Adjust Guide Replacement
Balancer Chain Guide Replacement - Lower
Balancer Chain Guide Replacement - Upper
Water Pump and Balance Shaft Chain Replacement
Water Pump and Balance Shaft Chain Tensioner Replacement
Water Pump Cover Replacement
Camshaft Cover Replacement
Timing Chain Tensioner Replacement
Adjustable Timing Chain Guide Replacement
Timing Chain Guide Replacement
Timing Chain Guide Replacement - Upper
Timing Chain Oil Nozzle Replacement
Camshaft Position Intake Actuator Replacement
Camshaft Position Exhaust Actuator Replacement
Valve Stem Oil Seal and Valve Spring Replacement
Cylinder Head Opening Plate Replacement
Cylinder Head Replacement
Oil Pan Replacement
Piston, Connecting Rod, and Bearing Replacement
Automatic Transmission Flex Plate Replacement
Crankshaft Rear Oil Seal Replacement
Engine Oil and Oil Filter Replacement
Special Tools and Equipment
Special Tools
11. HVAC
Heating, Ventilation, and Air Conditioning
Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Refrigerant System Specifications
Diagnostic Information and Procedures
Leak Testing
Air Conditioning (A/C) System Performance Test
Air Conditioning Compressor Oil Diagnosis
Repair Instructions
Refrigerant Recovery and Recharging
Flushing
Air Conditioning Compressor Oil Balancing
Air Conditioning Compressor Replacement — 1.6L LDE and 1.8L 2H0
Air Conditioning Compressor Replacement — LNP
Air Conditioning Compressor Replacement — 2.4L LAF
Air Conditioning Clutch Replacement
Compressor Pressure Relief Valve Replacement — LDE, 2H0 and LFH
Compressor Pressure Relief Valve Replacement — 2.0L Diesel LNP
Compressor Pressure Relief Valve Replacement — 2.4L LAF
Air Conditioning Compressor Bracket Replacement — 2.0L Diesel LNP
Air Conditioning O-Ring Seal Replacement
Air Conditioning Compressor and Condenser Hose Replacement — 2.0L Diesel LNP
Air Conditioning Evaporator Hose Assembly Replacement — 1.6L LDE, LLU, LXV, 1.8L 2H0 and LFH
Air Conditioning Evaporator Hose Assembly Replacement — 2.0L Diesel LNP
Air Conditioning Evaporator Hose Assembly Replacement — 2.4L LAF
Air Conditioning Refrigerant Desiccant Replacement
Air Conditioning Evaporator Thermal Expansion Valve Replacement
Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement
Air Conditioning Condenser Replacement — 2.0L Diesel LNP
Air Conditioning Condenser Replacement — 2.4L LAF
Heater and Air Conditioning Evaporator Case Replacement
Air Conditioning Evaporator Replacement
Air Conditioning Evaporator and Fan Module Drain Hose Replacement
Heater Inlet Hose Replacement — 1.8L 2H0 and LFH
Heater Inlet Hose Replacement — 2.0L Diesel LNP
Heater Inlet Hose Replacement — 2.4L LAF
Heater Outlet Hose Replacement — 1.8L 2H0 and LFH
Heater Outlet Hose Replacement — 2.0L Diesel LNP
Heater Outlet Hose Replacement — 2.4L LAF
Passenger Compartment Air Filter Replacement
Air Inlet Housing Replacement
Blower Motor Control Module Replacement — Right Hand Drive
Blower Motor Control Module Replacement — Left Hand Drive
Blower Motor Replacement — Left Hand Drive
Blower Motor Replacement — Right Hand Drive
Instrument Panel Outer Air Outlet Replacement - Left Side
Instrument Panel Centre Air Outlet Replacement
Instrument Panel Outer Air Outlet Replacement - Right Side
Body Air Outlet Deflector Replacement
Radio Cooling Duct Replacement — Left Hand Drive
Floor Front Air Outlet Duct Adapter Replacement
Floor Front Air Outlet Duct Replacement - Right Hand Side — Right Hand Drive
Floor Front Air Outlet Duct Replacement - Right Hand Side — Left Hand Drive
Floor Front Air Outlet Duct Replacement - Left Hand Side — Left Hand Drive
Floor Front Air Outlet Duct Replacement - Left Hand Side — Right Hand Drive
Front Floor Console Front Air Duct Replacement
Front Floor Console Rear Air Duct Replacement
Front Floor Console Rear Air Duct Adapter Replacement
Front Floor Console Rear Air Outlet Replacement
Instrument Panel Outer Air Outlet Duct Replacement
Windscreen Defroster Outlet Duct Replacement
Windscreen Defroster Nozzle Replacement
Floor Rear Air Outlet Duct Replacement
Air Conditioning Refrigerant Service Valve Replacement
Front Side Door Air Outlet Replacement
Heater Core Replacement
Auxiliary Heater Core Replacement
Description and Operation
Heating and Air Conditioning System Description and Operation
Special Tools and Equipment
Special Tools
HVAC - Automatic
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
HVAC Schematics
Diagnostic Information and Procedures
DTC B0163 or B0183
DTC B0173, B0178, or B3933
DTC B018A, B048C, B048F, or B1395
DTC B0193
DTC B0223, B0233, B023A, or B0408
DTC B048D or B048E
DTC B3843
DTC P0530, P0532, or P0533
DTC P0645, P0646, or P0647
DTC P2519-P2521
Symptoms - HVAC Systems - Automatic
Air Conditioning Compressor Malfunction
Blower Motor Malfunction
Air Temperature Malfunction
Air Delivery Improper
Air Recirculation Malfunction
Afterblow Enabling
Actuator Recalibration
Repair Instructions
Heater and Air Conditioning Control Replacement
Heater and Air Conditioning Remote Control Replacement
Air Conditioning Module Wiring Harness Replacement — Left Hand Drive
Air Conditioning Module Wiring Harness Replacement — Right Hand Drive
Vent Valve Lever Replacement — Left Hand Drive
Vent Valve Lever Replacement — Right Hand Drive
Air Inlet Valve Lever Replacement - Front — Left Hand Drive
Air Inlet Valve Lever Replacement - Front — Right Hand Drive
Air Inlet Valve Lever Replacement - Rear — Left Hand Drive
Air Inlet Valve Lever Replacement - Rear — Right Hand Drive
Air Inlet Valve Actuator Gear Replacement — Left Hand Drive
Air Inlet Valve Actuator Gear Replacement — Right Hand Drive
Air Inlet Valve Actuator Replacement — Left Hand Drive
Air Inlet Valve Actuator Replacement — Right Hand Drive
Air Inlet Valve and Inside Air Valve Control Cam Replacement — Left Hand Drive
Air Inlet Valve and Inside Air Valve Control Cam Replacement — Right Hand Drive
Mode Control Cam Actuator Replacement — Left Hand Drive
Mode Control Cam Actuator Replacement — Right Hand Drive
Mode Control Cam Replacement — Left Hand Drive
Mode Control Cam Replacement — Right Hand Drive
Mode Control Cam Cover Replacement — Left Hand Drive
Mode Control Cam Cover Replacement — Right Hand Drive
Temperature Valve Actuator Replacement — Left Hand Drive
Temperature Valve Actuator Replacement — Right Hand Drive
Air Conditioning Refrigerant Temperature Sensor Replacement - Right Hand Side — Left Hand Drive
Air Conditioning Refrigerant Temperature Sensor Replacement - Right Hand Side — Right Hand Drive
Ambient Air Quality Sensor Replacement
Ambient Air Temperature Gauge Sensor Replacement
Inside Air Temperature Sensor Replacement - Left Hand Side Upper — Left Hand Drive
Inside Air Temperature Sensor Replacement - Left Hand Side Upper — Right Hand Drive
Inside Air Temperature Sensor Replacement - Left Hand Side Lower — Left Hand Drive
Inside Air Temperature Sensor Replacement - Left Hand Side Lower — Right Hand Drive
Inside Air Moisture and Windscreen Temperature Sensor Replacement
Sun Load Temperature and Headlamp Automatic Control Ambient Light Sensor Replacement
Sun Load Temperature Sensor Replacement
Blower Motor Control Module Replacement — Left Hand Drive
Blower Motor Control Module Replacement — Right Hand Drive
Description and Operation
Automatic HVAC Description and Operation
HVAC - Manual
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
HVAC Schematics
Diagnostic Information and Procedures
DTC B0193
DTC B0223, B0233, B023A, or B0408
DTC B048D or B048E
DTC B3933
DTC P0530, P0532, or P0533
DTC P0645, P0646, or P0647
DTC P2519-P2521
Symptoms - HVAC Systems - Manual
Air Conditioning Compressor Malfunction
Blower Motor Malfunction
Air Temperature Malfunction
Air Delivery Improper
Air Recirculation Malfunction
Afterblow Enabling
Actuator Recalibration
Repair Instructions
Heater and Air Conditioning Control Replacement
Temperature Valve Actuator Replacement — Left Hand Drive
Temperature Valve Actuator Replacement — Right Hand Drive
Vent Valve Lever Replacement — Left Hand Drive
Vent Valve Lever Replacement — Right Hand Drive
Air Inlet Valve Actuator Gear Replacement — Left Hand Drive
Air Inlet Valve Actuator Gear Replacement — Right Hand Drive
Air Inlet Valve Actuator Replacement — Left Hand Drive
Air Inlet Valve Actuator Replacement — Right Hand Drive
Air Inlet Valve and Inside Air Valve Control Cam Replacement — Left Hand Drive
Air Inlet Valve and Inside Air Valve Control Cam Replacement — Right Hand Drive
Mode Control Cam Replacement — Left Hand Drive
Mode Control Cam Replacement — Right Hand Drive
Air Conditioning Module Wiring Harness Replacement — Left Hand Drive
Air Conditioning Module Wiring Harness Replacement — Right Hand Drive
Air Conditioning Refrigerant Temperature Sensor Replacement - Right Hand Side — Left Hand Drive
Air Conditioning Refrigerant Temperature Sensor Replacement - Right Hand Side — Right Hand Drive
Description and Operation
Manual HVAC Description and Operation
13. Power and Signal Distribution
Data Communications
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Data Communication Schematics
Body Control System Schematics
Diagnostic Information and Procedures
Control Module U Code List
DTC B1000
DTC B1001
DTC B101D
DTC B101E
DTC C0550
DTC C056D
DTC C056E
DTC C078A
DTC P0601-P0604, P0606, or P062F
DTC U0001
DTC U0002
DTC U0020
DTC U0073 or U2100
DTC U0074
DTC U0078
DTC U0100-U02FF
DTC U0300-U0336
DTC U0400-U05FF
DTC U1500-U15BF
DTC U1814
DTC U18B9-U18BF
DTC U2099
DTC U2101
DTC U2103
DTC U2105-U2199
Symptoms - Data Communications
Scan Tool Does Not Power Up
Scan Tool Does Not Communicate with Chassis High Speed GMLAN Device
Scan Tool Does Not Communicate with High Speed GMLAN Device
Scan Tool Does Not Communicate with Low Speed GMLAN Device
Data Link References
Repair Instructions
Body Control Module Replacement
Body Control Module Bracket Replacement
Description and Operation
Body Control System Description and Operation
Data Link Communications Description and Operation
Power Outlets
Schematic and Routing Diagrams
Cigar Lighter/Power Outlet Schematics
Diagnostic Information and Procedures
Symptoms - Power Outlets
Power Outlet Receptacle Malfunction
Repair Instructions
Cigarette Lighter Receptacle Retainer Replacement
Cigarette Lighter Replacement
Cigarette Lighter Receptacle Replacement
Accessory Power Receptacle Replacement
Description and Operation
Power Outlets Description and Operation - 12V
Special Tools and Equipment
Special Tools
Wiring Systems and Power Management
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Harness Routing Views
Electrical Schematic Symbols
Vehicle Zoning Strategy — Passenger Car
Master Electrical Schematic Icons
Power Distribution Schematics
Power Moding Schematics
Ground Distribution Schematics
Component Locator
Master Electrical Component List
Front of Vehicle/Engine Compartment Component Views
Powertrain Component Views
Instrument Panel/Centre Console Component Views
Passenger Compartment/Roof Component Views
Door Component Views
Luggage Compartment/Rear of Vehicle Component Views
Wheels/Vehicle Underbody Component Views
Ground Views
Visual Identification
Electrical Centre Identification Views
Component Connector End Views
Inline Harness Connector End Views
Diagnostic Information and Procedures
DTC B0978, B097B, or B097C
DTC B1370-B1379, B1380-B1389, or B1440-B1443
DTC B1445
DTC B144A
DTC B144B
DTC B147E
DTC B147F
Symptoms - Wiring Systems
Power Mode Mismatch
Retained Accessory Power Malfunction
General Electrical Diagnosis
Checking Aftermarket Accessories
Circuit Testing
Using Connector Test Adapters
Probing Electrical Connectors
Fault-finding with a Digital Multimeter
Fault-finding with a Test Lamp
Using Fused Jumper Wires
Measuring Voltage
Measuring Voltage Drop
Measuring Frequency
Testing Ground and Low Reference Circuits
Testing for Continuity
Testing for Short to Ground
Testing for a Short to Voltage
Testing for Intermittent Conditions and Poor Connections
Inducing Intermittent Fault Conditions
Testing for Electrical Intermittents
Scan Tool Snapshot Procedure
Circuit Protection - Fuses
Circuit Protection - Circuit Breakers
Circuit Protection - Fusible Links
Wiring Repairs
Repairing Damaged Wire Insulation
Flat Wire Repairs
Folded-Over Wire Repair
GMLAN Wiring Repairs
High Temperature Wiring Repairs
Heated Oxygen Sensor Wiring Repairs
Splicing Copper Wire Using Splice Sleeves
Splicing Twisted or Shielded Cable
Splicing Inline Harness Diodes
SIR/SRS Wiring Repairs
Connector Repairs
Connector Position Assurance Locks
Terminal Position Assurance Locks
AFL/EPC Connectors
Bosch Connectors - BSK
Bosch Connectors - 0.64
Bosch Connectors - 2.8 JPT
Bosch Connectors - ECM
Delphi Connectors - Weather Pack
Delphi Connectors - Push To Seat
Delphi Connectors - Pull To Seat
Delphi Connectors - Micro-Pack 100W
Delphi Connectors - Micro .64
Delphi Connectors - 12-Way
Delphi Connectors — Steering Gear
FCI Connectors — Lever Lock
FCI Connectors — SIR
FEP Connectors — Steering Gear
JST Connectors
Kostal Connectors - Glow Plug Control Module
Kostal Connectors - Transmission
Molex Connectors
Sumitomo Connectors
Tyco/AMP Connectors - CM 42-Way
Tyco/AMP Connectors - Sensor
Tyco/AMP Connectors - 0.25 Cap
Tyco/AMP Connectors - 43-Way
Tyco/AMP Connectors - Door Module
Tyco/AMP Connectors - 102-Way Inline
Tyco/AMP Connectors - Seat
Tyco/AMP Connectors - SIR
Yazaki Connectors - 2-Way
Yazaki Connectors - 16-Way
Repairing Connector Terminals — Terminated Lead Repair
Terminal Removal
Ignition Key Cannot Be Inserted, Rotated, or Removed from the Ignition Lock Cylinder
Repair Instructions
Relay Replacement - Attached to Wire Harness
Relay Replacement - Within an Electrical Centre
Fuse Block Replacement
Front Compartment Fuse Block Replacement
Front Compartment Fuse Block Housing Replacement
Front Compartment Fuse Block Cover Replacement
Body Wiring Harness Replacement
Roof Wiring Harness Replacement
Ignition and Start Switch Replacement
Ignition and Start Switch Housing Replacement
Description and Operation
Power Mode Description and Operation
Retained Accessory Power Description and Operation
Special Tools and Equipment
Special Tools
14. Roof
Luggage Rack and Roof Trim
Specifications
Fastener Tightening Specifications
Repair Instructions
Luggage Carrier Side Rail Replacement
Luggage Carrier Cross Rail Replacement
Luggage Carrier Rear Rail Replacement
Sunroof
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Sunroof Schematics
Component Locator
Sunroof Component Views
Diagnostic Information and Procedures
DTC B3664
DTC B3697
DTC B369C
Symptoms - Roof
Power Sunroof Malfunction
Repair Instructions
Sunroof Air Deflector Replacement
Sunroof Air Deflector Cover Replacement
Sunroof Frame Replacement
Sunroof Housing Front Drain Hose Replacement
Sunroof Housing Rear Drain Hose Replacement
Sunroof Module Assembly Replacement
Sunroof Window Motor Replacement
Sunroof Sunshade Replacement
Sunroof Switch Replacement
Sunroof Window Height and Opening Fit Adjustment
Sunroof Window Replacement
Description and Operation
Sunroof Description and Operation
Water Management Description and Operation
Special Tools and Equipment
Special Tools
15. Safety and Security
Immobilizer
Schematic and Routing Diagrams
Immobilizer Schematics
Diagnostic Information and Procedures
DTC B2955
DTC B3031
DTC B3055
DTC B3060
DTC B389A
DTC B3902
DTC B3935
DTC B3976
DTC B3984
DTC P0513
DTC P0633
DTC P1631
DTC P1649
Repair Instructions
Theft Deterrent Module Replacement
Immobilizer System Component Programming
Key with Integrated Transmitter Programming
Description and Operation
Immobilizer Description and Operation
Object Detection
Schematic and Routing Diagrams
Object Detection Schematics
Diagnostic Information and Procedures
DTC B0958, B0959, B0960, or B0961
DTC B1015
DTC B1405
Symptoms - Object Detection
Parking Assist System Malfunction
Repair Instructions
Rear Object Alarm Control Module Replacement
Rear Parking Assist Alarm Sensor Replacement
Description and Operation
Object Detection Description and Operation
Remote Functions
Schematic and Routing Diagrams
Remote Function Schematics
Diagnostic Information and Procedures
DTC B3101
DTC B3105
DTC B3106
DTC B3109-B3113
DTC B310D-B310F
Symptoms - Remote Functions
Keyless Entry System Malfunction
Repair Instructions
Ignition Lock Key Transmitter Aerial Replacement
Keyless Entry Control Module Replacement
Keyless Entry Control Module Bracket Replacement
Remote Control Door Lock Receiver Replacement
Description and Operation
Keyless Entry System Description and Operation
Seat Belts
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Seat Belt Schematics
Diagnostic Information and Procedures
DTC B0082
Symptoms - Seat Belts
Seat Belt Does Not Retract
Seat Belt Indicator Circuit Malfunction - Driver
Seat Belt Indicator Circuit Malfunction - Passenger
Repair Instructions
Repairs and Inspections Required After a Collision
Seat Belt Catch Stop Installation
Front Seat Belt Buckle Replacement
Rear Seat Centre Shoulder Belt Replacement
Rear Seat Number 2 Shoulder Belt Replacement
Shoulder Belt Replacement - Rear
Front Seat Belt Guide Adjuster Replacement
Rear Seat Shoulder Belt Buckle Replacement
Rear Seat Number 2 Shoulder Belt Buckle Replacement
Description and Operation
Seat Belt System Description and Operation
Supplemental Inflatable Restraints
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
SIR Schematics
Component Locator
SIR Identification Views
Diagnostic Information and Procedures
DTC B0012 or B0013
DTC B0014, B0021, B0031, or B0038
DTC B0015, B001A, B001B, or B0022
DTC B0016, B0018, B0023, or B0025
DTC B0019 or B0020
DTC B0052
DTC B0085 or B0086