Aveo
PRE-DELIVERY INSPECTION
PDI Inspection
FOREWORD
GENERAL INTRODUCTION
1. EQUIPMENT AND MATERIAL FOR PDI AND SERVICE
TOOLS
FLUIDS
2. PRE-DELIVERY INSPECTION FORM
ENGINE COMPARTMENT
1. COMPONENTS CONNECTION LOOSE
2. HOSE AND ELECT. WIRES ROUTING
3. FREENESS OF MOVEMENT OF LINKAGE, VALVES AND OTHER COMPONENTS
4. UNUSUAL NOISES
5. SEEPAGE AND LEAKS AT HOSES AND PIPE CONNECTIONS, ETC.
6. POWER STEERING SYSTEM
7. ENGINE COOLANT PROTECTION
8. ALL FLUID LEVELS CHECK
9. THROTTLE LINKAGE
10. BELTS TENSION
BODY ACCESSORIES
1. HEADLAMPS OPERATION AND AIM
2. INDICATOR LAMPS
3. HAZARD WARNING LAMPS
4. REVERSE LAMPS
5. BRAKE LAMPS
6. TAIL LAMPS, POSITION LAMPS, NUMBER PLATE LAMPS, ADDITIONAL INDICATOR LAMPS
7. INSTRUMENT PANEL WARNING LAMPS AND INDICATORS
8. DOME AND COURTESY LIGHTS
9. GLOVE BOX ILLUMINATION -- OPTION
10. HEADLIGHT LEVELLING SWITCH -- OPTION
11. INSTRUMENT PANEL GAUGE OPERATION
12. FRONT FOG LIGHT SWITCH -- OPTION
13. REAR FOG LIGHT SWITCH -- OPTION
14. REAR WINDOW AND OUTSIDE MIRROR DEMISTER BUTTON
15. INSTRUMENT ILLUMINATION CONTROL SWITCH -- OPTION
16. HORN SWITCH
17. WIPER AND WASHER OPERATION
18. TAILGATE WINDOW WIPER AND WASHER SWITCH -- OPTION
19. RADIO/CASSETTE, SPEAKERS, AERIAL -- OPTION
20. CUP HOLDER
21. CIGARETTE LIGHTER
22. CLOCK
23. DOOR LOCK
24. DOOR WINDOW
25. OUTSIDE REARVIEW MIRRORS
26. TILTABLE STEERING WHEEL -- OPTION
27. POWER SUN ROOF -- OPTION
28. SEAT
29. FUEL FILLER DOOR RELEASE LEVER
30. BOOT LID RELEASE LEVER
31. ENGINE BONNET RELEASE LEVER
32. THEFT DETERRENT SYSTEM -- OPTION
33. KEYLESS ENTRY SYSTEM WITH ANTI-THEFT FUNCTION -- OPTION
34. SUNGLASSES HOLDER
35. SEAT HEATER SWITCH -- OPTION
UNDER VEHICLE
UNDER VEHICLE INSPECTION
1. STEERING GEAR AND LINKAGE
2. PROPER TRACK ROD CLAMP POSITION
3. EXHAUST SYSTEM FOR PROPER ALIGNMENT AND CLEARANCE
4. FRONT AND REAR SUSPENSION
5. CHECK AXLE AND MANUAL GEARBOX FLUID LEVEL
6. BRAKE SYSTEM
7. FUEL SYSTEM
8. DRIVE SHAFT OF FRONT DRIVE AXLES
9. VISUALLY INSPECT WHEEL STUD AND FLANGE NUTS
10. INFLATE TYRES TO SPECIFIED PRESSURE
ROAD TEST
1. SEAT BELTS
2. FREE PLAY OF BRAKE AND CLUTCH
3. HORN
4. WIND NOISE
5. OPTIONS AND ACCESSORIES
6. HEATER AND AIR CONDITIONING
CONTROL PANEL
7. OPERATION OF WINDSCREEN WIPER AND WASHER FOR PATTERN, SPEED, AND PARKING POSITION -- INCLUDES AIM WASHER IF NECESSARY
8. ENGINE AND TRANSMISSION PERFORMANCE DURING ACCELERATION, DECELERATION, IDLE, CRUISE AND DOWN SHIFTS
9. SQUEAKS AND RATTLES
10. STEERING COLUMN IGNITION LOCK
11. INSTRUMENTS AND GAUGES
12. THROTTLE CONTROL FOR FREE OPERATIONS
13. STEERING -- WHEEL CENTRE POSITION AND HANDLING
14. BRAKES -- INCLUDES PARKING BRAKE AND WARNING LIGHT
APPEARANCE
1. INSPECT CONDITION AND PERFORM DETAIL OPERATION
2. CHECK FOR PROPER ASSEMBLY, FIT AND RETENTION OF PARTS AND COMPONENTS
3. EXTERIOR FINISH
4. INTERIOR TRIM AND CARPETS PROTECTIVE COVERINGS
5. SPARE WHEEL, JACK AND VEHICLE TOOLS
6. BATTERY
ANNEX
1. RECEIVING INSPECTION
2. DIRECTION FOR THE USE OF HY-600 TRANSIT COATING REMOVER IN A HAND WASH OPERATION
3. STORAGE AND MAINTENANCE OF NEW VEHICLE IN EXTREMELY HOT AND HUMID LOCATIONS
DESCRIPTION:
LABOUR TIME GUIDE
SERVICE MANUAL
1. Preface
Preface
Introduction
Danger
Title Page
Error and Suggestion Reporting
Dangers, Warnings, and Cautions
Introduction
Definition of Danger, Warning, Caution, and Note
Approved Equipment for Collision Repair Warning
Batteries Produce Explosive Gases Warning
Battery Disconnect Warning
Brake Dust Warning
Brake Fluid Irritant Warning
Brake Fluid Warning
Checking Hot Transmission Fluid through Drain Plug Hole Warning
Collision Sectioning Warning
Cracked Window Warning
Defroster Outlet Warning
Electric Coolant Fan Warning
Exhaust Service Warning
Eye Protection Warning
Fuel and Evaporative Emission Pipe Warning
Fuel Vapors in Evaporative Emission Components Warning
Gasoline/Gasoline Vapors Warning
Glass and Sheet Metal Handling Warning
Halogen Bulb Warning
Hood Hold-Open Device Warning
Parking Brake and Drive Wheels Warning
Protective Goggles and Glove Warning
Radiator Cap Removal Warning
Relieving Fuel Pressure Warning
Repair Material Curing Warning
Safety Glasses and Compressed Air Warning
Safety Glasses Warning
Safety Goggles and Fuel Warning
Sensing and Diagnostic Module Handling Warning
Sensing and Diagnostic Module Voltage after Ignition is Turned Off Warning
Servicing the SIR System Warning
SIR Inflator Module Handling and Storage Warning
SIR Seatbelt Pretensioner Handling Warning
SIR Warning
Torque-to-Yield Fastener Warning
Work Stall Test Warning
Air in the Power Steering System Caution
Avoid Damage to Grid Lines Caution
Belt Dressing Caution
Brake Caliper Caution
Brake Fluid Damage to Electrical Connections Caution
Brake Fluid Effects on Paint and Electrical Components Caution
Catalytic Converter Movement Caution
Clearcoat/Ultraviolet Screeners Caution
Clutch Hydraulic System Lubricant Caution
Component Fastener Tightening Caution
Compressed Air Should Not Exceed 98 kPa (14 psi) Caution
Drive Axle Caution
Engine Coolant Thermostat Housing Caution
Engine Lifting Caution
Engine Mounting Caution
Exterior Trim Emblem Removal Caution
Fastener Caution
Filling the Master Cylinder Caution
Flex Decoupler Caution
Fuel Pressure Caution
Fuel Tank Strap Fastener Caution
Heated Oxygen and Oxygen Sensor Caution
Heated Oxygen Sensor Resistance Learn Reset Caution
Ignition OFF When Disconnecting Battery Caution
Installing Hoses without Twists or Bends Caution
Liftgate Assist Rod Caution
Oxygen Sensor Caution
Power Steering Hose Disconnected Caution
Steering Column in Lock Position Caution
Steering Wheel in the Full Turn Position Caution
Steering Wheel Straight and Column Locked Caution
Test Probe Caution
Torque-to-Yield Fastener Caution
Using Proper Power Steering Fluid Caution
Vehicle Lifting and Jacking Caution
Windshield Installation Caution
Fuel Vapour in Evaporative Emission Components Warning
Petrol/Petrol Vapours Warning
Bonnet Hold-Open Device Warning
Brake Calliper Caution
Compressed Air Should Not Exceed 98 kPa 14 psi Caution
Tailgate Assist Rod Caution
Windscreen Installation Caution
2. General Information
General Information
Introduction
Arrows and Symbols
Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage
Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label
RPO Code List
Fasteners
Thread Inserts
Registered and Non-Registered Trademarks
Lifting and Jacking the Vehicle
Vehicle Certification, Tyre Placard, Anti-Theft, and Service Parts ID Label
Diagnostic Information and Procedures
Customer Concern Verification Sheets
Repair Instructions
Door Lock and Ignition Lock Folding and Non-Folding Key Cutting
Front Side Door Lock Cylinder Coding — Free Wheeling
Front Side Door Lock Cylinder Coding — Non Free Wheeling
Lock Cylinder Coding – Ignition
Rear Compartment Lid Lock Cylinder Coding
Lock Cylinder Coding - Ignition
Special Tools and Equipment
Special Tools Ordering Information
Air/Wind Noise
Diagnostic Information and Procedures
Air/Wind Noise
Tracing Powder or Chalk Test
Air Pressure Test
Soap Suds or Bubble Test
Repair Instructions
Exterior Windnoise
Interior Windnoise
Exterior Wind noise
Interior Wind noise
Special Tools and Equipment
Special Tools
Maintenance and Lubrication
Specifications
Approximate Fluid Capacities
Fluid and Lubricant Recommendations
Maintenance Items
Maintenance
Maintenance Schedule
Squeaks and Rattles
Diagnostic Information and Procedures
Squeaks and Rattles
Special Tools and Equipment
Special Tools
Vibration Diagnosis and Correction
Specifications
Tire and Wheel Runout Specifications
Tyre and Wheel Runout Specifications
Diagnostic Information and Procedures
Vibration Diagnosis, Starting Point, and Correction
Vibration Analysis – Road Testing
Component Rotational Speed Calculation
Vibration Analysis – Tire and Wheel
Vibration Analysis – Hub and/or Axle Input
Vibration Analysis – Engine
Engine Order Classification
Vibration Analysis – Engine/Accessory Isolation
Vibration Analysis – Engine Balance
Vibration Diagnostic Aids
Vibration Diagnostic Aids – Vibration Intermittent or Not Duplicated
Vibration Diagnostic Aids – Vibration Duplicated, Component Not Identified
Vibration Diagnostic Aids – Vibration Duplicated, Difficult to Isolate/Balance Component
Vibration Diagnostic Aids – Vibration Duplicated, Appears to Be Potential Operating Characteristic
Symptoms – Vibration Diagnosis and Correction
Vehicle-to-Vehicle Diagnostic Comparison
Tire and Wheel Inspection
Tire and Wheel Assembly Runout Measurement – On-Vehicle
Tire and Wheel Assembly Runout Measurement – Off Vehicle
Brake Rotor/Drum Balance Inspection
Hub/Axle Flange and Wheel Stud Runout Inspection
Tire and Wheel Assembly Isolation Test
Vibration Analysis - Road Testing
Vibration Analysis - Tyre and Wheel
Vibration Analysis - Hub and/or Axle Input
Vibration Analysis - Engine
Vibration Analysis - Engine/Accessory Isolation
Vibration Analysis - Engine Balance
Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified
Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component
Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic
Symptoms - Vibration Diagnosis and Correction
Tyre and Wheel Inspection
Tyre and Wheel Assembly Runout Measurement - On-Vehicle
Tyre and Wheel Assembly Runout Measurement - Off Vehicle
Brake Disc/Drum Balance Inspection
Tyre and Wheel Assembly Isolation Test
Repair Instructions
Tire and Wheel Assembly Balancing – Off Vehicle
Tire and Wheel Assembly Balancing – On-Vehicle
Tire-to-Wheel Match-Mounting (Vectoring)
Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
Tyre and Wheel Assembly Balancing - Off Vehicle
Tyre and Wheel Assembly Balancing - On-Vehicle
Tyre-to-Wheel Match-Mounting Vectoring
Tyre and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
Description and Operation
Vibration Theory and Terminology
Electronic Vibration Analyzer (EVA) Description and Operation
Vibrate Software Description and Operation
Reed Tachometer Description
Electronic Vibration Analyser EVA Description and Operation
Special Tools and Equipment
Special Tools and Equipment
Waterleaks
Diagnostic Information and Procedures
Waterleak Test Preparation
Recommended Materials (Waterleak Repair)
Dust Leaks
Water Hose Test
Air Hose Test
Repair Instructions
Body Waterleak Repair
Stationary Window Waterleak Repair
Water leaks
Diagnostic Information and Procedures
Water leak Test Preparation
Recommended Materials Water leak Repair
Dust Leaks
Water Hose Test
Air Hose Test
Repair Instructions
Body Water leak Repair
Stationary Window Water leak Repair
3. Body Hardware and Trim
Exterior Trim
Specifications
Fastener Tightening Specifications
Repair Instructions
Emblem/Nameplate Replacement
Body Panel Paint Protector Replacement — VGC
Body Side Upper Front Applique Replacement
Liftgate Side Applique Replacement — Hatchback
Rear Compartment Lid Applique Replacement
Front License Plate Bracket Replacement
Front Bumper Fascia Front Tow Eye Access Hole Cover Replacement
Rear Bumper Fascia Rear Tow Eye Access Hole Cover Replacement
Radiator Grille Emblem/Nameplate Replacement
Liftgate Emblem/Nameplate Replacement — Hatchback
Rear Compartment Lid Nameplate Replacement — Sedan
Radiator Upper Grille Replacement
Radiator Lower Grille Replacement
Radiator Grille Opening Cover Replacement — Upper Grille Cover
Radiator Grille Opening Cover Replacement — Lower Grille Cover
Roof Panel Joint Finish Molding Replacement
Rear End Spoiler Replacement — Hatchback TTV
Tailgate Side Applique Replacement — Hatchback
Front Number Plate Bracket Replacement
Tailgate Emblem/Nameplate Replacement — Hatchback
Rear Compartment Lid Nameplate Replacement — Saloon
Rear End Spoiler Replacement
Description and Operation
Water Management Description and Operation
Floor Coverings and Headlinings
Specifications
Adhesives, Fluids, Lubricants, and Sealers
Repair Instructions
Eliminating Unwanted Odors in Vehicles
Floor Carpet Drying
Floor Panel Carpet Replacement
Front Side Door Opening Floor Carpet Retainer Replacement
Rear Side Door Opening Floor Carpet Retainer Replacement
Rear Compartment Floor Panel Carpet Replacement — Sedan
Rear Compartment Floor Panel Carpet Replacement — Hatchback
Headlining Trim Panel Replacement — Hatchback without Sunroof
Headlining Trim Panel Replacement — Hatchback with Sunroof
Headlining Trim Panel Replacement — Sedan with Sunroof
Headlining Trim Panel Replacement — Sedan without Sunroof
Rear Compartment Floor Panel Carpet Replacement — Saloon
Headlining Trim Panel Replacement — Saloon with Sunroof
Headlining Trim Panel Replacement — Saloon without Sunroof
Instrument Panel and Console Trim
Specifications
Fastener Tightening Specifications
Repair Instructions
Instrument Panel Insulator Replacement
Instrument Panel Accessory Upper Trim Plate Replacement
Instrument Panel Center Trim Panel Replacement
Instrument Panel Center Upper Molding Replacement
Instrument Panel Upper Trim Panel Replacement – Right Side
Instrument Panel Upper Trim Panel Replacement – Left Side
Instrument Panel Fuse Block Access Hole Cover Replacement
Instrument Panel Outer Trim Cover Replacement
Instrument Cluster Upper Bezel Replacement
Radio Opening Storage Compartment Replacement — With UL5
Instrument Panel Lower Trim Pad Cover Replacement
Instrument Panel Upper Compartment Door Latch Replacement
Instrument Panel Compartment Housing Replacement — RHD
Instrument Panel Compartment Replacement
Instrument Panel Lower Compartment Replacement
Instrument Panel Compartment Door Latch Replacement
Instrument Panel Compartment Door Dampener Replacement
Instrument Panel Center Molding Replacement — With U58
Instrument Panel Center Molding Replacement — Without U58
Instrument Panel Assembly Replacement
Instrument Panel Tie Bar Replacement
Front Floor Console Cover Replacement — Automatic Transmission
Front Floor Console Cover Replacement — Manual Transmission
Front Floor Console Cup Holder Replacement
Automatic Transmission Control Indicator Opening Cover Replacement
Front Floor Console Extension Replacement – Right Side
Front Floor Console Extension Replacement – Left Side
Front Floor Console Replacement
Front Floor Console Bracket Replacement
Instrument Panel Centre Trim Panel Replacement
Instrument Panel Centre Upper Moulding Replacement
Instrument Panel Upper Trim Panel Replacement - Right Side
Instrument Panel Upper Trim Panel Replacement - Left Side
Instrument Panel Centre Moulding Replacement — With U58
Instrument Panel Centre Moulding Replacement — Without U58
Front Floor Console Cover Replacement — Manual Gearbox
Front Floor Console Extension Replacement - Right Side
Front Floor Console Extension Replacement - Left Side
Interior Trim and Paneling
Specifications
Fastener Tightening Specifications
Repair Instructions
Front Side Door Window Switch Bezel Replacement — Left Side
Front Side Door Window Switch Bezel Replacement — Right Side
Rear Side Door Window Switch Bezel Replacement
Front Side Door Upper Front Trim Panel Replacement
Front Side Door Trim Replacement
Rear Side Door Upper Rear Trim Panel Replacement — Hatchback
Roof Rail Front Stowage Compartment Replacement
Roof Rail Front Assist Handle Replacement
Roof Rail Rear Assist Handle Replacement
Sunshade Replacement
Sunshade Support Replacement
Windshield Side Garnish Molding Replacement
Body Rear Seat Back Trim Panel Replacement — Sedan with AN1
Body Rear Seat Back Trim Panel Replacement — Sedan with AMA
Center Pillar Upper Trim Panel Replacement — With AHU
Center Pillar Upper Trim Panel Replacement — Without AHU
Center Pillar Lower Trim Panel Replacement
Body Lock Pillar Upper Trim Panel Replacement — Sedan
Body Lock Pillar Upper Trim Panel Replacement — Hatchback
Quarter Inner Trim Finish Panel Replacement — Hatchback
Body Side Trim Panel Replacement — Sedan
Rear Window Panel Trim Replacement — Sedan
Rear Compartment Stowage Shelf Replacement — Hatchback
Rear Side Door Trim Replacement — Hatchback
Rear Side Door Trim Replacement — Sedan
Luggage Shade Replacement — Hatchback
Liftgate Trim Finish Panel Replacement — Hatchback
Rear Compartment Sill Trim Plate Replacement
Rear Compartment Lid Inner Panel Trim Replacement — Sedan
Rear Compartment Side Trim Replacement – Left Side — Sedan
Rear Compartment Side Trim Replacement – Right Side — Sedan
Cargo Tie Down Hook Replacement
Quarter Outer Panel Pressure Relief Valve Replacement
Interior Trim and Panelling
Specifications
Fastener Tightening Specifications
Repair Instructions
Front Side Door Window Switch Bezel Replacement — Left Side
Front Side Door Window Switch Bezel Replacement — Right Side
Front Side Door Upper Front Trim Panel Replacement
Front Side Door Trim Replacement
Rear Side Door Upper Rear Trim Panel Replacement — Hatchback
Roof Rail Front Stowage Compartment Replacement
Roof Rail Front Assist Handle Replacement
Roof Rail Rear Assist Handle Replacement
Sunshade Replacement
Sunshade Support Replacement
Windscreen Side Garnish Moulding Replacement
Body Rear Seat Back Trim Panel Replacement — Saloon with AN1
Body Rear Seat Back Trim Panel Replacement — Saloon with AMA
Centre Pillar Upper Trim Panel Replacement — With AHU
Centre Pillar Upper Trim Panel Replacement — Without AHU
Center Pillar Lower Trim Panel Replacement
Body Lock Pillar Upper Trim Panel Replacement — Saloon
Body Lock Pillar Upper Trim Panel Replacement — Hatchback
Quarter Inner Trim Finish Panel Replacement — Hatchback
Body Side Trim Panel Replacement — Saloon
Rear Window Panel Trim Replacement — Saloon
Rear Compartment Stowage Shelf Replacement — Hatchback
Rear Side Door Trim Replacement — Hatchback
Rear Side Door Trim Replacement — Saloon
Luggage Shade Replacement — Hatchback
Tailgate Trim Finish Panel Replacement — Hatchback
Rear Compartment Sill Trim Plate Replacement
Rear Compartment Lid Inner Panel Trim Replacement — Saloon
Rear Compartment Side Trim Replacement - Left Side — Saloon
Rear Compartment Side Trim Replacement - Right Side — Saloon
Quarter Outer Panel Pressure Relief Valve Replacement
4. Body Repair
Bolted Exterior Body Panels and Closures
Specifications
Fastener Tightening Specifications
Diagnostic Information and Procedures
DTC B3006
Symptoms – Bolted Exterior Body Panels and Closures
Hood Ajar Indicator/Message Malfunction
Symptoms - Bolted Exterior Body Panels and Closures
Bonnet Ajar Indicator/Message Malfunction
Repair Instructions
Front End Upper Tie Bar Replacement
Hood Primary Latch Release Cable Replacement
Front Side Door Adjustment
Front Side Door Replacement
Rear Side Door Adjustment — 4 Door Notch Back 69
Rear Side Door Replacement
Front Fender Replacement
Liftgate Adjustment
Liftgate Replacement
Hood Primary Latch Release Cable Handle Replacement
Front Side Door Upper Hinge and Lower Hinge Replacement
Hood Hinge Replacement
Liftgate Hinge Replacement
Rear Compartment Lid Rear Hinge Replacement
Rear Side Door Upper Hinge and Lower Hinge Replacement
Hood Adjustment
Hood Replacement
Hood Insulator Replacement
Hood Primary and Secondary Latch Replacement
Rear Compartment Lid Adjustment
Rear Compartment Lid Replacement
Front Side Door Check Link Replacement
Rear Side Door Check Link Replacement
Fuel Tank Filler Door Replacement
Fuel Tank Filler Door Latch Housing Replacement
Hood Hold-Open Rod Replacement
Rear Compartment Lid Hinge Torque Rod Replacement
Hood Side Seal Replacement
Hood Rear Seal Replacement
Hood Rear Weatherstrip Replacement
Radiator Grille Bumper Replacement
Radiator Opening Upper Cover Replacement
Liftgate Strut Replacement
Front Side Door Weatherstrip Replacement – Door Side
Front Side Door Weatherstrip Replacement – Body Side
Liftgate Weatherstrip Replacement
Rear Compartment Lid Weatherstrip Replacement
Rear Side Door Upper Front Auxiliary Weatherstrip Retainer Replacement
Rear Side Door Weatherstrip Replacement – Door Side
Rear Side Door Weatherstrip Replacement – Body Side
Bonnet Primary Catch Release Cable Replacement
Rear Side Door Adjustment
Bonnet Primary Catch Release Cable Handle Replacement
Tailgate Hinge Replacement
Bonnet Adjustment
Bonnet Insulator Replacement
Bonnet Primary and Secondary Catch Replacement
Bonnet Hold-Open Rod Replacement
Bonnet Side Seal Replacement
Bonnet Rear Seal Replacement
Bonnet Rear Weatherstrip Replacement
Front Side Door Weatherstrip Replacement - Door Side
Front Side Door Weatherstrip Replacement - Body Side
Rear Side Door Weatherstrip Replacement - Door Side
Rear Side Door Weatherstrip Replacement - Body Side
Description and Operation
Hood Ajar Indicator Description and Operation
Bonnet Ajar Indicator Description and Operation
Special Tools and Equipment
Special Tools
Bumpers and Fascias
Specifications
Fastener Tightening Specifications
Repair Instructions
Front Bumper Energy Absorber Replacement
Front Bumper Upper Impact Bar Replacement
Front Bumper Lower Impact Bar Replacement
Front Bumper Impact Bar Lower Bracket Replacement
Front Bumper Fascia Replacement
Front Bumper Fascia Guide Replacement
Front Bumper Fascia Center Support Bracket Replacement
Front Bumper Fascia Opening Lower Cover Replacement
Front Bumper Fascia Bracket Replacement
Front Air Deflector Replacement
Front Bumper Fascia Air Deflector Replacement
Rear Bumper Fascia Replacement — Hatchback
Rear Bumper Fascia Replacement — Sedan
Rear Bumper Fascia Outer Guide Replacement — Sedan
Rear Bumper Fascia Outer Guide Replacement — Hatchback
Rear Bumper Impact Bar Replacement — Hatchback
Rear Bumper Impact Bar Replacement — Sedan
Front Bumper Fascia Centre Support Bracket Replacement
Rear Bumper Fascia Replacement — Saloon
Rear Bumper Fascia Outer Guide Replacement — Saloon
Rear Bumper Impact Bar Replacement — Saloon
Special Tools and Equipment
Special Tools
Collision Repair
Specifications
Dimensions – Body — 5HB
Dimensions – Body — 4NB
Visual Identification
Structure Identification — 5HB
Structure Identification — 4NB
Repair Instructions
Overlap/Backing Plate Sectioning
Front Wheelhouse Front Panel Replacement
Front Wheelhouse Panel Reinforcement Replacement
Front Compartment Upper Side Rail Replacement
Front Compartment Side Rail Replacement
Front Hinge Pillar Body Sectioning
Body Hinge Pillar Lower Reinforcement Replacement
Roof Outer Panel Replacement — 5HB
Roof Outer Panel Replacement — 4NB
Roof Front Header Panel Replacement
Roof Rear Header Panel Replacement — 5HB
Rocker Inner Panel Replacement
Rocker Outer Panel Sectioning
Body Side Frame Rocker Reinforcement Replacement
Front Side Door Outer Panel Replacement
Rear Side Door Outer Panel Replacement
Rear Compartment Floor Panel Replacement
Quarter Outer Panel Sectioning — 5HB
Quarter Outer Panel Sectioning — 4NB
Quarter Inner Panel Replacement — 4NB
Quarter Inner Panel Sectioning — 5HB
Center Pillar Inner Panel Replacement
Center Pillar Reinforcement Replacement
Center Pillar Sectioning – Outer
Rear Rail Sectioning
Underbody Rear Side Rail Extension Replacement
Rear End Panel Replacement
Tail Lamp Pocket Replacement — 5HB
Tail Lamp Pocket Replacement — 4NB
Description and Operation
Dual Phase Steel
High Strength Low Alloy Steel
Mild Steel
Ultra High Strength Dual Phase Steel
Ultra High Strength Steel
Special Tools and Equipment
Special Tools
Frame and Underbody
Specifications
Fastener Tightening Specifications
Repair Instructions
Drivetrain and Front Suspension Frame Skid Plate Replacement
Drivetrain and Front Suspension Frame Replacement
Front Wheelhouse Liner Inner Front Extension Replacement
Front Wheelhouse Liner Replacement — Front
Front Wheelhouse Liner Replacement — Rear
Rear Wheelhouse Panel Liner Replacement — Hatchback – Left
Rear Wheelhouse Panel Liner Replacement — Hatchback – Right
Rear Wheelhouse Panel Liner Replacement — Sedan – Left
Rear Wheelhouse Panel Liner Replacement — Sedan – Right
Rear Wheelhouse Panel Liner Extension Replacement
Front Compartment Front Insulator Cover Replacement
Underbody Rear Air Deflector Replacement - Left Side
Underbody Rear Air Deflector Replacement - Right Side
Underbody Rear Air Deflector Bracket Replacement - Left Side
Underbody Rear Air Deflector Bracket Replacement - Right Side
Underbody Rear Air Front Deflector Replacement - Left Side
Underbody Rear Air Front Deflector Replacement - Right Side
Underbody Rear Air Rear Deflector Replacement
Drive train and Front Suspension Frame Replacement
Rear Wheelhouse Panel Liner Replacement — Hatchback - Left
Rear Wheelhouse Panel Liner Replacement — Hatchback - Right
Rear Wheelhouse Panel Liner Replacement — Saloon - Left
Rear Wheelhouse Panel Liner Replacement — Saloon - Right
Special Tools and Equipment
Special Tools
5. Body Systems
Fixed and Moveable Windows
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Moveable Window Schematics
Defogger Schematics
Diagnostic Information and Procedures
DTC B0283
DTC B0969
Symptoms – Fixed and Moveable Windows
Rear Window Defogger Malfunction
Power Windows Malfunction
Side Door Window Mechanical Diagnosis
Repair Instructions
Windshield Replacement
Windshield Upper Reveal Molding Replacement
Front Side Door Window Replacement
Rear Side Door Window Replacement — Sedan
Rear Side Door Window Replacement — Hatchback
Rear Side Door Stationary Window Replacement
Rear Window Replacement
Rear Window Reveal Molding Replacement
Liftgate Window Replacement
Front Side Door Window Switch Replacement — Left Side
Front Side Door Window Switch Replacement — Right Side
Rear Side Door Window Switch Replacement
Front Side Door Window Regulator Replacement
Front Side Door Window Regulator Motor Replacement
Rear Side Door Window Regulator Replacement — Sedan
Rear Side Door Window Regulator Replacement — Hatchback
Rear Side Door Window Regulator Motor Replacement
Front Side Door Window Regulator Handle Replacement
Rear Side Door Window Regulator Handle Replacement
Front Side Door Window Rear Guide Replacement
Rear Side Door Window Rear Guide Replacement
Front Side Door Window Outer Sealing Strip Replacement
Rear Side Door Window Outer Sealing Strip Replacement — Hatchback
Rear Side Door Window Outer Sealing Strip Replacement — Sedan
Front Side Door Window Weatherstrip Replacement
Rear Side Door Window Weatherstrip Replacement — Sedan
Rear Side Door Window Weatherstrip Replacement — Hatchback
Adhesive Installation of Windshields
Adhesive Installation of Rear Windows
Adhesive Installation of Liftgate Windows
Description and Operation
Full-Cut Method Description
Power Windows Description and Operation
Rear Window Defogger Description and Operation
Stationary Window Description
Urethane Adhesive Description
Special Tools and Equipment
Special Tools
Horns
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Horn Schematics
Diagnostic Information and Procedures
DTC B2750
Symptoms – Horns
Horns Malfunction
Symptoms - Horns
Repair Instructions
Horn Replacement
Steering Wheel Horn Contact Replacement
Description and Operation
Horns System Description and Operation
Lighting
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Headlights/Daytime Running Lights (DRL) Schematics
Fog Lights Schematics
Exterior Lights Schematics
Interior Lights Schematics
Interior Lights Dimming Schematics
Headlights/Daytime Running Lights DRL Schematics
Fog Lamps Schematics
Exterior Lamps Schematics
Diagnostic Information and Procedures
DTC B1480
DTC B2530
DTC B2540
DTC B2545
DTC B256A
DTC B2570
DTC B2575 or B2699
DTC B257A
DTC B257B
DTC B2580
DTC B2585 or B3867
DTC B2610
DTC B2615
DTC B2625
DTC B2645
DTC B2652
DTC B3596
DTC B3650
DTC B3806
DTC B3881 or B3882
DTC B3883
DTC B3884
DTC B3948 or B3949
DTC B3950 or B3951
DTC C0277 or C0890
DTC C0297
Symptoms – Lighting
Automatic Light Malfunction
Backup Lamps Malfunction — Manual Transmission
Courtesy Lamps Malfunction
Dome Lamps Malfunction
Front Fog Lamps Malfunction
Rear Fog Lamps Malfunction
Hazard Lamps Malfunction
Headlamps Malfunction
Headlamp Leveling Malfunction
Interior Backlighting Malfunction
Lights On Indicator Malfunction
Park, License, and/or Tail Lamps Malfunction
Reading Lamps Malfunction
Stop Lamps Malfunction
Turn Signal Lamps and/or Indicators Malfunction
Symptoms - Lighting
Reversing Lamps Malfunction — Manual Gearbox
Interior Lights Malfunction
Headlamp Levelling Malfunction
Indicator Lamps and/or Indicators Malfunction
Repair Instructions
Brake Pedal Position Sensor Calibration
Brake Pedal Position Sensor Replacement
Headlamp Switch Replacement
Hazard Warning Switch Replacement
Dome Lamp Bezel Replacement
Windshield Header Courtesy Lamp Replacement
Dome Lamp Bulb Replacement
Headlamp Replacement
Headlamp Bulb Replacement
Headlamp Housing Bracket Replacement
Headlamp Bracket Replacement
Headlamp Aiming
Front Fog Lamp Replacement
Front Fog Lamp Bulb Replacement
Rear Fog Lamp Bulb Replacement — ECE, Right Hand Drive
Front Fog Lamp Cover Replacement — With T3U
Front Fog Lamp Cover Replacement — Without T3U
Fog Lamp Aiming
Front Side Turn Signal Lamp Replacement
Front Side Turn Signal Lamp Bulb Replacement
Parking and Turn Signal Lamp Bulb Replacement
High Mount Stop Lamp Replacement — Hatchback
High Mount Stop Lamp Replacement — Sedan
Cargo Center Courtesy Lamp Bulb Replacement — Hatchback
Cargo Center Courtesy Lamp Bulb Replacement — Sedan
Backup Lamp Bulb Replacement — Sedan
Rear License Plate Lamp Replacement — Hatchback
Rear License Plate Lamp Replacement — Sedan
Rear License Plate Lamp Bulb Replacement — Hatchback
Rear License Plate Lamp Bulb Replacement — Sedan
Tail Lamp Replacement — Hatchback
Tail Lamp Replacement — Sedan
Stop and Turn Signal Lamp Bulb Replacement — Hatchback
Stop and Turn Signal Lamp Bulb Replacement — Sedan
Rear Compartment Courtesy Lamp Replacement — Hatchback
Rear Compartment Courtesy Lamp Replacement — Sedan
Headlight Switch Replacement
Windscreen Header Courtesy Lamp Replacement
Interior Light Bulb Replacement
Fog Lamp Aligning
Front Side Indicator Lamp Replacement
Front Side Indicator Lamp Bulb Replacement
High Mount Brake Lamp Replacement — Hatchback
High Mount Brake Lamp Replacement — Saloon
Cargo Centre Courtesy Lamp Bulb Replacement — Hatchback
Cargo Centre Courtesy Lamp Bulb Replacement — Saloon
Reversing Lamp Bulb Replacement — Saloon
Rear Number Plate Lamp Replacement — Hatchback
Rear Number Plate Lamp Replacement — Saloon
Rear Number Plate Lamp Bulb Replacement — Hatchback
Rear Number Plate Lamp Bulb Replacement — Saloon
Tail Lamp Replacement — Saloon
Brake and Indicator Lamp Bulb Replacement — Hatchback
Brake and Indicator Lamp Bulb Replacement — Saloon
Rear Compartment Courtesy Lamp Replacement — Saloon
Description and Operation
Exterior Lighting Systems Description and Operation
Interior Lighting Systems Description and Operation
Mirrors
Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Outside Rearview Mirror Schematics
Diagnostic Information and Procedures
Symptoms – Mirrors
Heated Mirrors Malfunction
Power Mirror Folding Malfunction
Power Mirror Malfunction
Symptoms - Mirrors
Repair Instructions
Outside Rearview Mirror Replacement — Power
Outside Rearview Mirror Replacement — Manual
Outside Rearview Mirror Housing Rear Cover Replacement
Outside Remote Control Rearview Mirror Switch Replacement
Outside Rearview Mirror Motor Replacement
Outside Rearview Mirror Glass Replacement
Outside Rearview Mirror Housing Replacement
Inside Rearview Mirror Replacement
Description and Operation
Outside Mirror Description and Operation
Vehicle Access
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Door Lock/Indicator Schematics
Release Systems Schematics
Diagnostic Information and Procedures
DTC B2494
DTC B3125, B3130, or B3135 — without UTK
DTC B3140 or B3150
DTC B324A or B3245
DTC B3265
DTC B3618
DTC B3797
Symptoms – Vehicle Access
Fuel Filler Door Release Malfunction
Door Ajar Indicator Malfunction
Power Door Locks Malfunction
Trunk/Liftgate Release Malfunction — Liftgate
Trunk/Liftgate Release Malfunction — Trunk
Trunk/Liftgate Ajar Indicator Malfunction
Door Will Not Open/Close, Door Binding, or Locks, Handles, or Cylinders Do Not Function
DTC B3125, B3130, or B3135
Symptoms - Vehicle Access
Boot/Tailgate Release Malfunction — Tailgate
Boot/Tailgate Release Malfunction — Boot
Boot/Tailgate Ajar Indicator Malfunction
Repair Instructions
Front Side Door Inside Handle Cable Replacement
Rear Side Door Inside Handle Cable Replacement
Front Side Door Lock Cylinder Replacement
Rear Door Lock Cylinder Replacement
Front Side Door Outside Handle Replacement
Front Side Door Outside Handle Bracket Replacement
Rear Side Door Outside Handle Bracket Replacement
Liftgate Latch Replacement
Rear Side Door Outside Handle Replacement — Sedan
Front Side Door Latch Replacement
Rear Compartment Lid Latch Replacement
Rear Side Door Latch Replacement
Front Side Door Lock Cylinder Opening Cover Replacement
Rear Side Door Lock Cylinder Opening Cover Replacement
Front Side Door Locking Rod Replacement
Front Side Door Lock Cylinder Rod Replacement
Front Side Door Outside Handle Rod Adjustment
Front Side Door Outside Handle Rod Replacement
Rear Side Door Locking Rod Replacement — Sedan
Rear Side Door Locking Rod Replacement — Hatchback
Rear Side Door Locking Rod Bellcrank Replacement
Rear Side Door Outside Handle Rod Adjustment
Rear Side Door Outside Handle Rod Replacement — Sedan
Front Side Door Lock Striker Adjustment
Front Side Door Lock Striker Replacement
Liftgate Latch Striker Replacement
Rear Compartment Lid Latch Striker Replacement
Rear Side Door Lock Striker Adjustment
Rear Side Door Lock Striker Replacement
Liftgate Release Switch Replacement
Door Lock Switch Replacement
Tailgate Catch Replacement
Rear Side Door Outside Handle Replacement — Hatchback
Rear Compartment Lid Catch Replacement
Rear Side Door Locking Rod Replacement — Saloon
Rear Side Door Outside Handle Rod Replacement — Hatchback
Tailgate Catch Striker Replacement
Tailgate Release Switch Replacement
Description and Operation
Door Ajar Indicator Description and Operation
Fuel Fill Door Description and Operation
Luggage Compartment Description and Operation
Power Door Locks Description and Operation
Trunk/Liftgate Ajar Indicator Description and Operation
Boot/Tailgate Ajar Indicator Description and Operation
Wipers and Washers
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Wiper/Washer Schematics
Diagnostic Information and Procedures
DTC B370B
DTC B3715 or B3875
DTC B3811
DTC B3873
Symptoms – Wiper/Washer Systems
Windshield Wiper System Malfunction
Washer Malfunction
Rear Wiper System Malfunction
Rear Washer System Malfunction
Wiper Blade Element Check
Symptoms - Wiper/Washer Systems
Windscreen Wiper System Malfunction
Repair Instructions
Windshield Wiper and Washer Switch Replacement
Windshield Washer Nozzle Hose Replacement
Windshield Washer Nozzle Replacement
Rear Window Washer Nozzle Replacement
Windshield Washer Solvent Container Hose Replacement
Windshield Washer Solvent Container Filler Tube Replacement
Windshield Washer Solvent Container Replacement
Windshield Washer Pump Replacement
Air Inlet Grille Panel Replacement
Windshield Wiper Arm Replacement
Rear Window Wiper Arm Replacement
Windshield Wiper Blade Replacement
Rear Window Wiper Blade Replacement
Windshield Wiper Motor Replacement
Rear Window Wiper Motor Replacement — Hatchback
Windshield Wiper System Module Replacement
Rear Window Wiper Motor Grommet Replacement
Windshield Glass Cleaning
Wiper Blade Element Cleaning
Wiper Chatter Repair
Windscreen Wiper and Washer Switch Replacement
Windscreen Washer Nozzle Hose Replacement
Windscreen Washer Nozzle Replacement
Windscreen Washer Solvent Container Hose Replacement
Windscreen Washer Solvent Container Filler Tube Replacement
Windscreen Washer Solvent Container Replacement
Windscreen Washer Pump Replacement
Windscreen Wiper Arm Replacement
Windscreen Wiper Motor Replacement
Windscreen Wiper System Module Replacement
Description and Operation
Wiper/Washer System Description and Operation
Special Tools and Equipment
Special Tools
Fixed and Movable Windows
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Moveable Window Schematics
Defogger Schematics
Diagnostic Information and Procedures
DTC B0283
DTC B0969
Symptoms - Fixed and Moveable Windows
Rear Window Defogger Malfunction
Power Windows Malfunction — A33/A55/A66
Side Door Window Mechanical Diagnosis
Repair Instructions
Windscreen Replacement
Windscreen Upper Reveal Moulding Replacement
Front Side Door Window Replacement
Rear Side Door Window Replacement — Saloon
Rear Side Door Window Replacement — Hatchback
Rear Side Door Stationary Window Replacement
Rear Window Replacement
Rear Window Reveal Moulding Replacement
Tailgate Window Replacement
Front Side Door Window Switch Replacement - Left Side
Front Side Door Window Switch Replacement - Right Side
Front Side Door Window Regulator Replacement
Window Motor Programming - Express Function
Front Side Door Window Regulator Motor Replacement
Rear Side Door Window Regulator Replacement — Saloon
Rear Side Door Window Regulator Replacement — Hatchback
Rear Side Door Window Regulator Motor Replacement
Front Side Door Window Regulator Handle Replacement
Rear Side Door Window Regulator Handle Replacement
Front Side Door Window Rear Guide Replacement
Rear Side Door Window Rear Guide Replacement
Front Side Door Window Outer Sealing Strip Replacement
Rear Side Door Window Outer Sealing Strip Replacement — Hatchback
Rear Side Door Window Outer Sealing Strip Replacement — Saloon
Front Side Door Window Weatherstrip Replacement
Rear Side Door Window Weatherstrip Replacement — Saloon
Rear Side Door Window Weatherstrip Replacement — Hatchback
Adhesive Installation of Windscreens
Adhesive Installation of Rear Windows
Adhesive Installation of Tailgate Windows
Description and Operation
Full-Cut Method Description
Power Windows Description and Operation
Rear Window Defogger Description and Operation
Stationary Window Description
Urethane Adhesive Description
Special Tools and Equipment
Special Tools
6. Brakes
Antilock Brake System
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Antilock Brake System Schematics
Diagnostic Information and Procedures
DTC B2745
DTC C0035, C0040, C0045, or C0050
DTC C0110
DTC C0131
DTC C0161
DTC C0179
DTC C0186 or C0196
DTC C0201
DTC C0242
DTC C0287
DTC C0292
DTC C0561
DTC C056D
DTC C056E
DTC C0710
Symptoms – Antilock Brake System
ABS Indicator Malfunction
Traction Control/Stability Control Indicator Malfunction
Symptoms - Antilock Brake System
Repair Instructions
Antilock Brake System Automated Bleed
Steering Angle Sensor Centering
Electronic Brake Control Module Replacement
Brake Pressure Modulator Valve Replacement
Brake Pressure Modulator Valve Bracket Replacement
Front Wheel Speed Sensor Replacement
Rear Wheel Speed Sensor Replacement
Vehicle Yaw Sensor Learn
Vehicle Yaw Sensor Replacement
Steering Angle Sensor Centring
Description and Operation
ABS Description and Operation
Disc Brakes
Specifications
Fastener Tightening Specifications
Disc Brake Component Specifications
Diagnostic Information and Procedures
Brake Rotor Thickness Measurement
Brake Rotor Thickness Variation Measurement
Brake Rotor Surface and Wear Inspection
Brake Rotor Assembled Lateral Runout Measurement
Brake Pad Inspection
Brake Caliper Inspection
Front Disc Brake Mounting and Hardware Inspection
Brake Disc Thickness Measurement
Brake Disc Thickness Variation Measurement
Brake Disc Surface and Wear Inspection
Brake Disc Assembled Lateral Runout Measurement
Brake Calliper Inspection
Repair Instructions
Front Disc Brake Pads Replacement — J93, J94
Front Disc Brake Pads Replacement — JPW, J97
Brake Pad and Rotor Burnishing
Front Brake Caliper Replacement — J93, J94
Front Brake Caliper Replacement — JPW, J97
Front Brake Caliper Overhaul
Front Brake Caliper Bracket Replacement — J93, J94
Front Brake Caliper Bracket Replacement — JPW, J97
Front Brake Rotor Replacement — J93, J94
Front Brake Rotor Replacement — JPW, J97
Front Brake Shield Replacement
Brake Rotor Assembled Lateral Runout Correction
Brake Rotor Assembled Lateral Runout Correction – Indexing
Brake Rotor Assembled Lateral Runout Correction – On Vehicle Lathe
Brake Rotor Refinishing
Front Brake Calliper Replacement — J93, J94
Front Brake Calliper Overhaul
Front Brake Calliper Bracket Replacement — J93, J94
Brake Disc Assembled Lateral Runout Correction
Brake Rotor Assembled Lateral Runout Correction - Indexing
Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe
Brake Disc Refinishing
Description and Operation
Disc Brake System Description and Operation
Special Tools and Equipment
Special Tools
Drum Brakes
Specifications
Fastener Tightening Specifications
Drum Brake Component Specifications
Diagnostic Information and Procedures
Brake Drum Diameter Measurement
Brake Drum Surface and Wear Inspection
Drum Brake Hardware Inspection
Drum Brake Adjusting Hardware Inspection
Repair Instructions
Brake Drum Replacement — J93, J94
Brake Drum Replacement — JPW, J97
Brake Drum Refinishing
Brake Shoe Replacement — J93, J94
Brake Shoe Replacement — JPW, J97
Rear Brake Backing Plate Replacement
Drum Brake Hardware Replacement — J93, J94
Drum Brake Hardware Replacement — JPW, J97
Drum Brake Adjusting Hardware Replacement — J93, J94
Drum Brake Adjusting Hardware Replacement — JPW, J97
Rear Brake Cylinder Replacement
Rear Brake Cylinder Overhaul
Drum Brake Adjustment
Description and Operation
Drum Brake System Description and Operation
Special Tools and Equipment
Special Tools
Hydraulic Brakes
Specifications
Fastener Tightening Specifications
Brake Component Specifications
Brake System Specifications
Schematic and Routing Diagrams
Hydraulic Brake Schematics
Diagnostic Information and Procedures
Symptoms – Hydraulic Brakes
Brake Booster Pump Motor Malfunction
Brake Warning Indicator Malfunction — with ABS
Brake Warning Indicator Malfunction — without ABS
Brake Pulsation
Brake System Noise
Braking Action Uneven – Pulls to One Side
Braking Action Uneven – Front to Rear
Brake Pedal Excessive Travel
Brake Pedal Excessive Effort
Brakes Drag
Brake System Slow Release
Brake Fluid Loss
Disc Brake System Diagnosis
Drum Brake System Diagnosis
Hydraulic Brake System Diagnosis
Brake Assist System Diagnosis
Brake System Vehicle Road Test
Brake Pedal Travel Measurement and Inspection
Brake System Vacuum Source Test
Brake System External Leak Inspection
Brake System Internal Leak Test
Hydraulic Brake Component Operation Visual Inspection
Brake Pipe and Hose Inspection
Brake Pedal Pushrod Inspection
Symptoms - Hydraulic Brakes
Braking Action Uneven - Pulls to One Side
Braking Action Uneven - Front to Rear
Repair Instructions
Master Cylinder Reservoir Filling
Master Cylinder Reservoir Replacement — Left Hand Drive
Master Cylinder Reservoir Replacement — Right Hand Drive
Master Cylinder Replacement — Left Hand Drive
Master Cylinder Replacement — Right Hand Drive
Master Cylinder Bench Bleeding
Brake Fluid Level Indicator Switch Replacement — Left Hand Drive
Brake Fluid Level Indicator Switch Replacement — Right Hand Drive
Brake Pedal Assembly Replacement — Left Hand Drive, JBD
Brake Pedal Assembly Replacement — Left Hand Drive, JBE
Brake Pedal Assembly Replacement — Right Hand Drive
Brake Proportion Valve Replacement
Brake Pressure Modulator Valve Pipe Replacement
Brake Pipe Replacement
Front Brake Hose Replacement — J93, J94
Front Brake Hose Replacement — JPW, J97
Rear Brake Hose Replacement
Hydraulic Brake System Bleeding — Manual
Hydraulic Brake System Bleeding — Pressure
Hydraulic Brake System Flushing
Power Vacuum Brake Booster Replacement — Left Hand Drive
Power Vacuum Brake Booster Replacement — Right Hand Drive
Power Brake Booster Vacuum Check Valve and Hose Replacement — Left Hand Drive
Power Brake Booster Vacuum Check Valve and Hose Replacement — Right Hand Drive
Power Brake Booster Vacuum Sensor Replacement
Power Brake Booster Pump Replacement
Brake Pedal Assembly Replacement — Left Hand Drive
Servo Unit Pump Replacement
Description and Operation
Brake Assist System Description and Operation
Brake Warning System Description and Operation — with ABS
Brake Warning System Description and Operation — without ABS
Hydraulic Brake System Description and Operation
Special Tools and Equipment
Special Tools
Park Brake
Specifications
Fastener Tightening Specifications
Diagnostic Information and Procedures
Symptoms – Park Brake
Park Brake Will Not Hold or Release
Park Brake System Diagnosis
Park Brake Hardware Inspection
Symptoms - Park Brake
Handbrake Hardware Inspection
Repair Instructions
Parking Brake Lever Replacement
Parking Brake Indicator Switch Replacement
Parking Brake Cable Replacement
Parking Brake Adjustment
Handbrake Lever Replacement
Handbrake Indicator Switch Replacement
Handbrake Cable Replacement
Handbrake Adjustment
Description and Operation
Park Brake System Description and Operation
7. Diagnostic Overview, Starting Point, and Programming
Programming and Setup
Diagnostic Information and Procedures
Control Module References
Repair Instructions
Body Control Module Programming and Setup
Control Solenoid Valve and Transmission Control Module Assembly Programming and Setup — 6T30/6T40/6T45/6T50
Electronic Brake Control Module Programming and Setup
Engine Control Module Programming and Setup — LDC, LDD, LWD
Engine Control Module Programming and Setup — LDE
Engine Control Module Programming and Setup — LDV, LSF
Fuel Pump Flow Control Module Programming and Setup
Heated Seat Control Module Programming and Setup
HVAC System Control Module Programming and Setup — With C32
Inflatable Restraint Sensing and Diagnostic Module Programming and Setup
Instrument Cluster Programming and Setup
Object Alarm Module Programming and Setup
Power Steering Control Module Programming and Setup
Radio Programming and Setup
Remote Control Door Lock Receiver Programming and Setup
Service Programming System (SPS)
Sunroof Control Module Programming and Setup
Theft Deterrent Module Programming and Setup
Special Tools and Equipment
Special Tools
Vehicle Diagnostic Information
Specifications
Body Control Module Scan Tool Information
Driver Seat and Passenger Seat Heater Control Module Scan Tool Information
Electronic Brake Control Module Scan Tool Information
Engine Control Module Scan Tool Information
Fuel Pump Flow Control Module Scan Tool Information
Heating, Ventilation and Air Conditioning Control Module Scan Tool Information
Inflatable Restraint Sensing and Diagnostic Module Scan Tool Information
Instrument Cluster Scan Tool Information
Object Alarm Module Scan Tool Information
Power Steering Control Module Scan Tool Information
Radio Scan Tool Information
Diagnostic Information and Procedures
Strategy Based Diagnosis
Diagnostic Procedure Instructions
Diagnostic System Check Instructions
Diagnostic Starting Point – Vehicle
Diagnostic System Check – Vehicle
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Diagnostic Trouble Code (DTC) List – Vehicle
Symptoms – Vehicle
Engine Does Not Crank
Engine Cranks But Does Not Run
Inspection/Maintenance System Check
Diagnostic Repair Verification
Diagnostic Starting Point - Vehicle
Diagnostic System Check - Vehicle
Powertrain Diagnostic Trouble Code DTC Type Definitions
Diagnostic Trouble Code DTC List - Vehicle
Symptoms - Vehicle
8. Driveline/Axle
Wheel Drive Shafts
Specifications
Fastener Tightening Specifications
Diagnostic Information and Procedures
Symptoms – Wheel Drive Shafts
Click Noise In Turns
Clunk When Accelerating from Coast
Clunk Noise When Accelerating During Turns
Shudder or Vibration During Acceleration
Symptoms - Wheel Drive Shafts
Clunk When Accelerating from Freewheel
Repair Instructions
Front Wheel Drive Intermediate Shaft Replacement
Front Wheel Drive Shaft Replacement — W/JPW, J97
Front Wheel Drive Shaft Replacement — W/J93, J94
Front Wheel Drive Shaft Inner Joint and Boot Replacement
Front Wheel Drive Shaft Outer Joint and Boot Replacement
Wheel Drive Shaft Outer Joint Inspection
Wheel Drive Shaft Inner Joint Inspection
Front Wheel Drive Shaft Replacement
Description and Operation
Wheel Drive Shafts Description and Operation
Special Tools and Equipment
Special Tools
9. Driver Information and Entertainment
Cellular, Entertainment, and Navigation
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Radio/Navigation System Schematics
OnStar Schematics
Cellular Telephone Schematics
Diagnostic Information and Procedures
DTC B101D
DTC B1025, B1035, B1045, or B1055
DTC B125A
DTC B1271
DTC B2485
Symptoms – Entertainment
Auxiliary Audio Input Malfunction
Cellular Telephone Conversation Partner Does Not Hear You
Cellular Telephone Conversation Partner Cannot Be Heard
Cellular Telephone Charging Malfunction
Cellular Telephone Microphone Malfunction
Wireless Communication Interface Antenna Malfunction — UHP
Radio Poor Reception
Speaker Replacement Reference
Speaker Malfunction
Repair Instructions
Mobile Telephone Microphone Replacement
Radio Replacement — Without US8
Radio Replacement — With US8
Audio Disc Player and USB Receptacle Replacement
Radio Antenna Base Replacement
Radio Antenna Replacement
Radio and Telephone Control Switch Replacement
Mobile Telephone and Navigation Power Supply Transformer Replacement
Radio Windshield Side Garnish Molding Speaker Replacement
Radio Front Side Door Speaker Replacement
Radio Rear Side Door Speaker Replacement
Description and Operation
Cellular Telephone Description and Operation
Radio/Audio System Description and Operation
Special Tools and Equipment
Special Tools
Displays and Gauges
Specifications
Ambient Air Temperature Sensor Resistance
Schematic and Routing Diagrams
Instrument Cluster Schematics
Audible Warnings Schematics
Diagnostic Information and Procedures
DTC B0550
DTC P0520
DTC P0521
Symptoms – Displays and Gauges
Charge Indicator Malfunction
Chime Malfunction
Driver Information Center Switch Malfunction – DTC B3567
Engine Oil Pressure Indicator Malfunction
Fuel Gauge Malfunction – DTC P0461-P0464
Instrument Cluster Gauges Malfunction
Odometer Trip/Reset Switch Malfunction
Outside Air Temperature Display Malfunction – DTC B0158
Speedometer and/or Odometer Malfunction
Symptoms - Displays and Gauges
Driver Information Centre Switch Malfunction - DTC B3567
Fuel Gauge Malfunction - DTC P0461-P0464
Outside Air Temperature Display Malfunction - DTC B0158
Repair Instructions
Ambient Air Temperature Sensor Replacement
Instrument Cluster Replacement
Front Floor Console Multifunction Switch Replacement
Description and Operation
Audible Warnings Description and Operation
Driver Information Center (DIC) Description and Operation
Indicator/Warning Message Description and Operation
Instrument Cluster Description and Operation
Driver Information Centre DIC Description and Operation
Special Tools and Equipment
Special Tools
Secondary and Configurable Customer Controls
Schematic and Routing Diagrams
Steering Wheel Secondary/Configurable Control Schematics
Diagnostic Information and Procedures
DTC B1405
DTC B1529
DTC B3622
Symptoms – Secondary and Configurable Customer Controls
Steering Wheel Controls Malfunction
Symptoms - Secondary and Configurable Customer Controls
Description and Operation
Steering Wheel Controls Description and Operation
Mobile, Entertainment, and Navigation
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Radio/Navigation System Schematics
OnStar Schematics
Cellular Telephone Schematics
Diagnostic Information and Procedures
DTC B101D
DTC B1025, B1035, B1045, or B1055
DTC B125A
DTC B1271
DTC B2485
Symptoms - Entertainment
Auxiliary Audio Input Malfunction
Mobile Telephone Conversation Partner Does Not Hear You
Mobile Telephone Conversation Partner Cannot Be Heard
Mobile Telephone Charging Malfunction
Mobile Telephone Microphone Malfunction
Wireless Communication Interface Aerial Malfunction — UHP
Radio Poor Reception
Speaker Replacement Reference
Speaker Malfunction
Repair Instructions
Mobile Telephone Microphone Replacement
Radio Replacement — Without US8
Radio Replacement — With US8
Radio Control Assembly Replacement
Audio Disc Player and USB Receptacle Replacement
Radio Antenna Base Replacement
Radio Aerial Replacement
Radio and Telephone Control Switch Replacement
Mobile Telephone and Navigation Power Supply Transformer Replacement
Radio Windscreen Side Garnish Moulding Speaker Replacement
Radio Front Side Door Speaker Replacement
Radio Rear Side Door Speaker Replacement
Description and Operation
Cellular Telephone Description and Operation
Radio/Audio System Description and Operation
Special Tools and Equipment
Special Tools
10. Engine
Cruise Control
Schematic and Routing Diagrams
Cruise Control Schematics
Diagnostic Information and Procedures
DTC B3794
DTC P0564
DTC P0565
DTC P0567
DTC P0568
DTC P0571
DTC P0572 or P0573
DTC P0575
DTC P0703
Repair Instructions
Cruise Control Switch Replacement
Description and Operation
Cruise Control Description and Operation
Engine Controls/Fuel – 1.2L (L2Q LDC LWD) or 1.4L (L2I L2N LDD LUH LUJ LUV)
Specifications
Temperature Versus Resistance
Altitude Versus Barometric Pressure
Fastener Tightening Specifications
Schematic and Routing Diagrams
Engine Controls Schematics — Without KL9
Engine Controls Schematics — KL9
Diagnostic Information and Procedures
DTC P0010 or P0013 — LDC, LDD, LWD
DTC P0011 or P0014 — LDC, LDD, LWD
DTC P0016 or P0017 — LDC, LDD, LWD
DTC P0030, P0036, P0053, P0054, P0135, or P0141 — LDC, LDD, LWD
DTC P0068 or P1101 — LDC, LDD, LWD
DTC P0101 — LDC, LDD, LWD
DTC P0102 or P0103 — LDC, LDD, LWD
DTC P0106 — LDC, LDD, LWD
DTC P0107 or P0108 — LDC, LDD, LWD
DTC P0112, P0113, or P0114 — LDC, LDD, LWD
DTC P0117, P0118, or P0119 — LDC, LDD, LWD
DTC P0121-P0123, P0222, P0223, or P2135 — LDC, LDD, LWD
DTC P0128 — LDC, LDD, LWD
DTC P0131-P0134, P0137, P0138, P0140, P1133, P2270, or P2271 — LDC, LDD, LWD
DTC P0171 or P0172 — LDC, LDD, LWD
DTC P0201, P0202, P0203, or P0204 — LDC, LDD, LWD
DTC P0300-P0304 — LDC, LDD, LWD
DTC P0315 — LDC, LDD, LWD
DTC P0325-P0328 or P06B6 — LDC, LDD, LWD
DTC P0335 or P0336 — LDC, LDD, LWD
DTC P0340 or P0365 — LDC, LDD, LWD
DTC P0341 or P0366 — LDC, LDD, LWD
DTC P0351-P0354 — LDC, LDD, LWD
DTC P0420 — LDC, LDD, LWD
DTC P0443 — LDC, LDD, LWD
DTC P0601-P0604, P0606, P0607, P16F3, or P2610 — LDC, LDD, LWD
DTC P0610 — LDC, LDD, LWD
DTC P0627-P0629 — LDC, LDD, LWD
DTC P0630 — LDC, LDD, LWD
DTC P0641, P0651, P0697, or P06A3 — LDC, LDD, LWD
DTC P0685, P0689, or P0690 — LDC, LDD, LWD
DTC P1516, P2101, P2119, or P2176 — LDC, LDD, LWD
DTC P1682 — LDC, LDD, LWD
DTC P2008, P2009, or P2010 — LDC, LDD, LWD
DTC P2122, P2123, P2127, P2128, or P2138 — LDC, LDD, LWD
Symptoms – Engine Controls — LDC, LDD, LWD
Poor Fuel Fill Quality — LDC, LDD, LWD
Malfunction Indicator Lamp (MIL) Diagnosis — LDC, LDD, LWD
Ignition Relay Diagnosis — LDC, LDD, LWD
Engine Cranks But Does Not Run — LDC, LDD, LWD
Fuel System Diagnosis — LDC, LDD, LWD
Fuel Pump Electrical Circuit Diagnosis — LDC, LDD, LWD
Fuel Injector Diagnosis — LDC, LDD, LWD
Fuel Injector Circuit Diagnosis — LDC, LDD, LWD
Alcohol/Contaminants-in-Fuel Diagnosis — LDC, LDD, LWD
Electronic Ignition System Diagnosis — LDC, LDD, LWD
Repair Instructions
Engine Control Module Replacement
Crankshaft Position System Variation Learn — LDC, LDD, LWD
Engine Coolant Temperature Sensor Replacement — Water Outlet
Engine Coolant Temperature Sensor Replacement — Radiator
Engine Coolant Temperature Sensor Replacement — Thermostat
Mass Airflow Sensor Replacement
Manifold Absolute Pressure Sensor Replacement
Heated Oxygen Sensor Replacement – Sensor 1
Heated Oxygen Sensor Replacement – Sensor 2
Engine Oil Pressure Indicator Switch Replacement
Accelerator Pedal Position Sensor Replacement
Throttle Body Assembly Replacement
Throttle Body Inspection and Cleaning
Fuel Pressure Relief
Fuel Tank Draining
Fuel Tank Replacement — Steel Tank
Fuel Tank Replacement — Plastic Tank
Fuel Tank Filler Pipe Replacement — Steel Tank
Fuel Tank Filler Pipe Replacement — Plastic Tank
Fuel Feed Pipe Replacement
Fuel Tank Fuel Pump Module Replacement — Plastic Tank
Fuel Tank Fuel Pump Module Replacement — Steel Tank
Plastic Collar Quick Connect Fitting Service
Fuel System Cleaning
Fuel Injector Replacement
Evaporative Emission System Hose/Pipe Replacement
Evaporative Emission Canister Replacement — Plastic Tank
Evaporative Emission Canister Replacement — Steel Tank
Evaporative Emission Canister Purge Solenoid Valve Replacement
Ignition Coil Replacement
Spark Plug Inspection
Spark Plug Replacement
Camshaft Position Actuator Solenoid Valve Replacement
Crankshaft Position Sensor Replacement
Camshaft Position Sensor Replacement
Knock Sensor Replacement
Intake Manifold Tuning Valve Actuator Solenoid Replacement
Air Cleaner Inlet Duct Replacement
Air Cleaner Outlet Duct Replacement
Air Cleaner Element Replacement
Air Cleaner Assembly Replacement
Description and Operation
Air Intake System Description — LDC, LDD, LWD
Camshaft Actuator System Description — LDC, LDD, LWD
Electronic Ignition System Description — LDC, LDD, LWD
Engine Control Module Description — LDC, LDD, LWD
Evaporative Emission Control System Description — LDC, LDD, LWD
Fuel System Description — LDC, LDD, LWD
Knock Sensor System Description — LDC, LDD, LWD
Throttle Actuator Control (TAC) System Description — LDC, LDD, LWD
Special Tools and Equipment
Special Tools
Engine Controls/Fuel – 1.3L Diesel
Specifications
Fastener Tightening Specifications
Temperature Versus Resistance — Exhaust Temperature Sensor
Temperature Versus Resistance — ECT and IAT Sensor
Schematic and Routing Diagrams
Engine Controls Schematics
Diagnostic Information and Procedures
DTC P0016, P0340, or P0344
DTC P0030-P0032
DTC P003A
DTC P0045-P0048
DTC P0069
DTC P0087 or P0088
DTC P0090, P0091, or P0092
DTC P0097 or P0098
DTC P0101, P0102, or P0103
DTC P0107 or P0108
DTC P0112 or P0113
DTC P0117 or P0118
DTC P0122 or P0123
DTC P0131 or P0132
DTC P0182 or P0183
DTC P0192 or P0193
DTC P0201, P0202, P0203, or P0204
DTC P0219
DTC P0234 or P0299
DTC P0251-P0254
DTC P0261, P0262, P0264, P0265, P0267, P0268, P0270, or P0271
DTC P0297
DTC P0313
DTC P0336
DTC P0380, P0383, or P0384
DTC P0401 or P0402
DTC P0403, P0489, or P0490
DTC P0404
DTC P0405 or P0406
DTC P052E or P053A-P053C
DTC P0602, P0605-P0607, P060A, P060B, P0610, P061A, P061C, P062B, or P062F
DTC P0611
DTC P0627-P0629
DTC P062A
DTC P062D or P062E
DTC P0630
DTC P0641
DTC P064C
DTC P064D
DTC P0651
DTC P0658 or P0659
DTC P066A, P066C, P066E, or P067A
DTC P0671, P0672, P0673, or P0674
DTC P068A or P068B
DTC P0697
DTC P1325
DTC P1409
DTC P15A3
DTC P160A
DTC P160D
DTC P160E
DTC P161C
DTC P161F
DTC P1640
DTC P1845
DTC P2032 or P2033
DTC P2100, P2102, or P2103
DTC P2101
DTC P2122, P2123, P2127, P2128, or P2138
DTC P2228 or P2229
DTC P2243
DTC P2263
DTC P2265
DTC P2282
DTC P2413
DTC P2428
DTC P2453
DTC P2454 or P2455
DTC P2458
DTC P2459
DTC P245A-P245D
DTC P253F
DTC P2564 or P2565
DTC P257E or P257F
DTC P2617
DTC P2626
DTC P2687-P2689
DTC P268C-P268F
DTC P2A00
DTC P3996
Symptoms – Engine Controls
Malfunction Indicator Lamp (MIL) Diagnosis
Water-in-Fuel Lamp Diagnosis
Engine Cranks But Does Not Run
Fuel Pump Electrical Circuit Diagnosis
Fuel System Diagnosis
Ignition Relay Diagnosis
Fuel Injector Balance Test with Scan Tool
Fuel Tank Leak Test
Contaminants-in-Fuel Diagnosis
Repair Instructions
Fuel Injector Flow Rate Programming
Air Cleaner Element Replacement
Air Cleaner Outlet Duct Replacement
Air Cleaner Snorkel Replacement
Air Cleaner Assembly Replacement
Camshaft Position Sensor Replacement
Charge Air Cooler Inlet Air Hose Replacement
Charge Air Cooler Outlet Air Hose Replacement
Charge Air Cooler Replacement
Crankshaft Position Sensor Replacement
Diesel Fuel Separator Replacement
Engine Control Module Replacement
Engine Oil Pressure Sensor Replacement
Accelerator Pedal Position Sensor Replacement
Exhaust Gas Recirculation Pipe Replacement
Exhaust Gas Recirculation Valve Replacement
Exhaust Gas Recirculation Valve Cooler Replacement
Exhaust Gas Recirculation Valve Vacuum Tank Replacement — With Start /Stop
Exhaust Gas Recirculation Valve Vacuum Tank Replacement — Without Start/Stop
Vacuum Pump Assembly Replacement
Exhaust Pressure Sensor Replacement
Exhaust Temperature Sensor Replacement – Position 1
Fuel Feed Front Pipe Replacement
Fuel Feed Pipe Replacement
Fuel Feed Pipe Replacement – Fuel Filter to Fuel Feed Pipe
Fuel Filter Assembly Replacement
Fuel Filter Replacement
Fuel Tank Draining
Fuel Injection Fuel Feed Pipe Replacement – Fuel Rail to Fuel Injector
Fuel Injection Fuel Feed Pipe Replacement – Fuel Injection Pump to Fuel Rail
Fuel Injection Fuel Rail Fuel Return Tube Replacement
Fuel Injection Pump Replacement
Fuel Return Pipe Replacement – Diesel Fuel Separator to Fuel Return Pipe
Fuel Return Pipe Replacement
Fuel Return Hose Replacement – Diesel Fuel Separator to Injection Pump
Fuel Tank Filler Pipe Replacement
Fuel Tank Fuel Pump Module Replacement
Fuel Tank Replacement
Fuel System Cleaning
Water-in-Fuel Draining
Glow Plug Control Module Replacement
Glow Plug Replacement
Glow Plug Wire Replacement
Manifold Absolute Pressure Sensor Replacement
Mass Airflow Sensor Replacement
Fuel Injection Fuel Rail Assembly Replacement
Fuel Injector Replacement
Heated Oxygen Sensor Replacement
Throttle Body Adapter Replacement
Throttle Body Assembly Replacement
Turbocharger Wastegate Actuator Hose Replacement
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Replacement
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Vacuum Tube Replacement
Plastic Collar Quick Connect Fitting Service
Description and Operation
Accelerator Pedal Position System Description
Exhaust Gas Recirculation (EGR) System Description
Exhaust Particulate Filter System Description
Glow Plug System Description
Special Tools and Equipment
Special Tools — Diagnostic Tools
Engine Controls/Fuel – 1.6L (LDE LED LFJ LGE LLU LXV) or 1.8L (2H0 LFH LUW LWE)
Specifications
Temperature Versus Resistance
Altitude Versus Barometric Pressure
Fastener Tightening Specifications
Schematic and Routing Diagrams
Engine Controls Schematics — Without KL9
Engine Controls Schematics — KL9
Diagnostic Information and Procedures
DTC P0010 or P0013 — LDE
DTC P0011 or P0014 — LDE
DTC P0016 or P0017 — LDE
DTC P0030, P0036, P0053, P0054, P0135, or P0141 — LDE
DTC P0068 or P1101 — LDE
DTC P0101 — LDE
DTC P0102 or P0103 — LDE
DTC P0106 — LDE
DTC P0107 or P0108 — LDE
DTC P0112, P0113, or P0114 — LDE
DTC P0117, P0118, or P0119 — LDE
DTC P0121-P0123, P0222, P0223, or P2135 — LDE
DTC P0128 — LDE
DTC P0131-P0134, P0137, P0138, P0140, P1133, P2270, or P2271 — LDE
DTC P0171 or P0172 — LDE
DTC P018B-P018D
DTC P0201, P0202, P0203, or P0204 — LDE
DTC P025A
DTC P0231, P0232, or P023F
DTC P0300-P0304 — LDE
DTC P0315 — LDE
DTC P0325-P0328 or P06B6 — LDE
DTC P0335 or P0336 — LDE
DTC P0340 or P0365 — LDE
DTC P0341 or P0366 — LDE
DTC P0351-P0354 — LDE
DTC P0420 — LDE
DTC P0443 — LDE
DTC P0601-P0604, P0606, P0607, P16F3, or P2610 — LDE
DTC P0601-P0604, P0606, or P062F — Fuel Pump Control Module
DTC P0610 — LDE
DTC P0627-P0629 — LDE
DTC P0630 — LDE
DTC P0641 or P06A6 — Fuel Pump Control Module
DTC P0641, P0651, P0697, or P06A3 — LDE
DTC P0685, P0689, or P0690 — LDE
DTC P1255 or P064A
DTC P1516, P2101, P2119, or P2176 — LDE
DTC P1682 — LDE
DTC P2008, P2009, or P2010 — LDE
DTC P2122, P2123, P2127, P2128, or P2138 — LDE
DTC P2534 — Fuel Pump Control Module
DTC P2635 — Fuel Pump Control Module
Symptoms – Engine Controls — LDE
Poor Fuel Fill Quality — LDE
Malfunction Indicator Lamp (MIL) Diagnosis — LDE
Engine Cranks But Does Not Run — LDE
Fuel System Diagnosis — LDE
Fuel Pump Electrical Circuit Diagnosis
Fuel Injector Diagnosis — LDE
Fuel Injector Circuit Diagnosis — LDE
Alcohol/Contaminants-in-Fuel Diagnosis — LDE
Ignition Relay Diagnosis — LDE
Electronic Ignition System Diagnosis — LDE
Fuel Pressure Measurement — LDE
Repair Instructions
Engine Control Module Replacement
Crankshaft Position System Variation Learn — LDE
Engine Coolant Temperature Sensor Replacement
Mass Airflow Sensor Replacement
Manifold Absolute Pressure Sensor Replacement
Heated Oxygen Sensor Replacement – Sensor 1
Heated Oxygen Sensor Replacement – Sensor 2
Engine Oil Pressure Indicator Switch Replacement
Accelerator Pedal Position Sensor Replacement
Throttle Body Assembly Replacement
Throttle Body Inspection and Cleaning
Fuel Pressure Relief
Plastic Collar Quick Connect Fitting Service
Fuel Tank Draining
Fuel Tank Replacement — Steel Tank
Fuel Tank Replacement — Plastic Tank
Fuel Tank Filler Pipe Replacement — Steel Tank
Fuel Tank Filler Pipe Replacement — Plastic Tank
Fuel Pressure Sensor Replacement – Fuel Feed Pipe
Fuel Feed Pipe Replacement
Fuel Tank Fuel Pump Module Replacement — Steel Tank
Fuel Tank Fuel Pump Module Replacement — With Plastic Tank
Fuel System Cleaning
Fuel Injector Replacement
Evaporative Emission System Hose/Pipe Replacement
Evaporative Emission Canister Replacement — Plastic Tank
Evaporative Emission Canister Replacement — Steel Tank
Evaporative Emission Canister Purge Solenoid Valve Replacement
Ignition Coil Replacement
Spark Plug Inspection
Spark Plug Replacement
Camshaft Position Actuator Solenoid Valve Replacement
Crankshaft Position Sensor Replacement
Camshaft Position Sensor Replacement
Knock Sensor Replacement
Intake Manifold Tuning Valve Actuator Replacement
Air Cleaner Inlet Duct Replacement
Air Cleaner Outlet Duct Replacement
Air Cleaner Element Replacement
Air Cleaner Assembly Replacement
Description and Operation
Engine Control Module Description — LDE
Fuel System Description — LDE
Throttle Actuator Control (TAC) System Description — LDE
Camshaft Actuator System Description — LDE
Evaporative Emission Control System Description — LDE
Electronic Ignition System Description — LDE
Knock Sensor System Description — LDE
Air Intake System Description — LDE
Special Tools and Equipment
Special Tools
Engine Cooling
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Engine Cooling Schematics
Diagnostic Information and Procedures
DTC P00B3 or P00B4
DTC P00B7
DTC P0480 or P0481
DTC P0480-P0482 or P0691-P0696 — LDV, LSF
DTC P0597-P0599
DTC P1484 — LDV, LSF
Symptoms – Engine Cooling
Cooling Fan Circuit Diagnosis
Engine Overheating
Loss of Coolant
Thermostat Diagnosis
Engine Fails To Reach Normal Operating Temperature
Cooling System Leak Testing
Symptoms - Engine Cooling
Repair Instructions
Cooling System Draining and Filling
Coolant System Flushing
Radiator Cleaning
Radiator Surge Tank Replacement
Radiator Surge Tank Outlet Hose/Pipe Replacement — Gasoline
Radiator Surge Tank Outlet Hose/Pipe Replacement — Diesel
Radiator Inlet Hose Replacement — 1.2L or 1.4L
Radiator Inlet Hose Replacement — 1.6L or 1.8L
Radiator Inlet Hose Replacement — Diesel
Radiator Outlet Hose Replacement — 1.2.L or 1.4L
Radiator Outlet Hose Replacement — 1.6L or 1.8L
Radiator Outlet Hose Replacement — Diesel
Radiator Mounting Stud Repair
Radiator Upper Bracket Replacement
Engine Coolant Fan Resistor Mount Repair
Auxiliary Water Pump Outlet Hose Replacement
Throttle Body Heater Inlet Hose Replacement — LDE
Throttle Body Heater Inlet Pipe Replacement — LDE
Throttle Body Heater Outlet Pipe Replacement — LDE
Throttle Body Heater Outlet Hose Replacement — LDE
Engine Oil Cooler Pipe Replacement — LDE
Engine Oil Cooler Inlet Pipe Replacement — LDE
Engine Oil Cooler Inlet Pipe Replacement — LSF,LDV
Engine Oil Cooler Outlet Pipe Replacement — LDE
Engine Coolant Fan Replacement — Petrol
Engine Coolant Fan Replacement — Diesel
Thermostat Bypass Hose Replacement — LDV,LSF
Engine Coolant Thermostat Housing Replacement — LDE
Engine Coolant Thermostat Housing Replacement — LDV,LSF
Engine Coolant Thermostat Replacement — LDC,LDD,LWD
Engine Coolant Thermostat Replacement — LDE
Engine Coolant Air Bleed Hose Replacement — LDC,LDD,LWD
Engine Coolant Air Bleed Hose Replacement — LDV,LSF
Engine Coolant Air Bleed Hose Replacement — LDE
Water Outlet Replacement — LDC,LDD,LWD
Water Inlet Replacement — LDC,LDD,LWD
Thermostat Bypass Pipe Replacement — LDV,LSF
Water Pump Pulley Replacement — LDC,LDD,LWD
Water Pump Pulley Replacement — LDE
Water Pump Replacement — LDC,LDD,LWD
Water Pump Replacement — LDE
Water Pump Replacement — LSF,LDV
Auxiliary Water Pump Replacement — Diesel
Engine Coolant Fan Shroud Replacement — Diesel
Engine Coolant Fan Shroud Replacement — Petrol
Radiator Replacement — Gasoline
Radiator Replacement — Diesel
Radiator Surge Tank Outlet Hose/Pipe Replacement
Engine Coolant Fan Replacement
Engine Coolant Fan Shroud Replacement
Radiator Replacement
Description and Operation
Cooling Fan Description and Operation
Cooling System Description and Operation
Special Tools and Equipment
Special Tools
Engine Electrical
Specifications
Fastener Tightening Specifications
Battery Usage
Schematic and Routing Diagrams
Starting and Charging Schematics
Diagnostic Information and Procedures
DTC B1516
DTC B151A
DTC B1527
DTC P0562 or P0563
DTC P0615
DTC P0616 or P0617
DTC P0621
DTC P0622
Symptoms – Engine Electrical
Battery Inspection/Test
Battery Charging
Battery Electrical Drain/Parasitic Load Test
Charging System Test
Generator Noise Diagnosis
Starter Solenoid Does Not Click
Starter Solenoid Clicks, Engine Does Not Crank
Engine Cranks Slowly
Starter Noise Diagnosis — LDC,LDD,LWD
Symptoms - Engine Electrical
Repair Instructions
Battery Negative Cable Disconnection and Connection — LCU,LDE
Battery Negative Cable Disconnection and Connection — LDV,LSF
Battery Current Sensor Replacement — without Start/Stop
Battery Current Sensor Replacement — with Start/Stop
Battery Positive and Negative Cable Replacement — LDD,LDE
Battery Positive and Negative Cable Replacement — LDV,LSF
Battery Negative Cable Replacement — without Start/Stop
Battery Negative Cable Replacement — with Start/Stop
Battery Positive Cable Replacement
Battery Positive Cable Extension Cable Junction Block Replacement
Battery Replacement
Battery Tray Replacement
Starter Replacement — LDE
Starter Replacement — LDD
Starter Replacement — LDV,LSF-with Start/Stop
Starter Replacement — LDV,LSF-without Start/Stop
Generator Bracket Replacement — LDV,LSF
Generator and Power Steering Pump Bracket Replacement — RHD
Generator Pulley Replacement — LCU-MX3,LDD,LDE-MFH
Generator Pulley Replacement — LCU/LDE-MH9
Alternator Pulley Replacement — LDV,LSF
Generator Replacement — LDD
Generator Replacement — LDE
Generator Replacement — LDV,LSF
Generator Replacement — RHD
Alternator Bracket Replacement — LDV,LSF
Alternator Pulley Replacement — LCU-MX3,LDD,LDE-MFH
Alternator Pulley Replacement — LCU/LDE-MH9
Alternator Replacement — LDD
Alternator Replacement — LDE
Alternator Replacement — LDV,LSF
Description and Operation
Battery Description and Operation
Charging System Description and Operation
Electrical Power Management Description and Operation
Load Shed System Description and Operation
Starting System Description and Operation
Stop/Start System Description and Operation
Special Tools and Equipment
Special Tools
Engine Exhaust
Specifications
Fastener Tightening Specifications
Diagnostic Information and Procedures
Symptoms – Engine Exhaust
Restricted Exhaust
Exhaust Leakage
Exhaust Noise
Symptoms - Engine Exhaust
Repair Instructions
Exhaust Manifold Replacement — LDV,LSF
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Replacement — LDV,LSF
Exhaust Manifold with Catalytic Converter Replacement — LDD
Exhaust Manifold with Catalytic Converter Replacement — LDE
Exhaust Front Pipe Replacement — LDD
Exhaust Front Pipe Replacement — LDE
Exhaust Front Pipe Replacement — LDV,LSF
Exhaust System Replacement
Oxidation Catalytic Converter Replacement — LDV,LSF
Exhaust Muffler Replacement — Front
Exhaust Pressure Sensor Pipe Replacement — LDV,LSF
Catalytic Converter Heat Shield Replacement — LDE
Catalytic Converter Heat Shield Replacement — LDV,LSF
Exhaust Heat Shield Replacement — Front
Exhaust Manifold Heat Shield Replacement — LDV,LSF
Exhaust Rear Muffler Heat Shield Replacement
Exhaust Rear Muffler Replacement
Exhaust Silencer Replacement — Front
Exhaust Rear Silencer Heat Shield Replacement
Exhaust Rear Silencer Replacement
Description and Operation
Exhaust System Description
Special Tools and Equipment
Special Tools
Engine Mechanical – 1.2L (L2Q LDC LWD) or 1.4L (L2I L2N LDD LUH LUJ LUV)
Specifications
Fastener Tightening Specifications
Engine Mechanical Specifications — LDC, LWD, and L2Q
Engine Mechanical Specifications — LDD, L2I
Adhesives, Fluids, Lubricants, and Sealers
Visual Identification
Disassembled Views
Engine Identification
Diagnostic Information and Procedures
Symptoms – Engine Mechanical
Oil Pressure Diagnosis and Testing — LDC, LDD, LWD, L2I, L2N
Oil Consumption Diagnosis
Engine Noise Under Load
Engine Noise on Start-Up, but Only Lasting a Few Seconds
Base Engine Misfire without Internal Engine Noises
Base Engine Misfire with Abnormal Internal Lower Engine Noises
Base Engine Misfire with Abnormal Valve Train Noise
Base Engine Misfire with Coolant Consumption
Base Engine Misfire with Excessive Oil Consumption
Upper Engine Noise, Regardless of Engine Speed
Lower Engine Noise, Regardless of Engine Speed
Engine Will Not Crank – Crankshaft Will Not Rotate
Engine Compression Test
Drive Belt Chirping, Squeal, and Whine Diagnosis
Drive Belt Rumbling and Vibration Diagnosis
Drive Belt Falls Off and Excessive Wear Diagnosis
Drive Belt Tensioner Diagnosis
Repair Instructions
Drive Belt Replacement
Drive Belt Tensioner Replacement
Engine Mount Replacement – Right Side
Engine Mount Bracket Replacement – Right Side
Engine Cover Replacement
Intake Manifold Replacement
Camshaft Timing Chain Replacement
Timing Chain Tensioner Replacement
Hydraulic Valve Lash Adjuster Arm Replacement
Hydraulic Valve Lash Adjuster Replacement
Camshaft Intake and Exhaust Sprocket Replacement
Cylinder Head Replacement
Oil Pan Replacement
Automatic Transmission Flex Plate Replacement
Engine Flywheel Replacement
Crankshaft Balancer Replacement
Crankshaft Front Oil Seal Replacement
Crankshaft Rear Oil Seal Replacement
Engine Front Cover with Oil Pump Replacement
Oil Pump Replacement
Engine Replacement
Engine Oil and Oil Filter Replacement
Oil Filter Assembly Replacement
Piston, Connecting Rod, and Bearing Replacement
Camshaft Cover Replacement
Intake Camshaft Replacement
Exhaust Camshaft Replacement
Valve Stem Oil Seal and Valve Spring Replacement
Engine Support Fixture
Engine Mount Bracket Removal
Camshaft Timing Chain Inspection
Camshaft Timing Chain Adjustment
Draining Fluids and Oil Filter Removal
Exhaust Manifold Removal — LDC, LDD, LWD, L2I, L2N
Engine Coolant Thermostat Housing Removal — LDC, LDD, LWD, L2I, L2N
Water Outlet Removal — LDC, LDD, LWD, L2I, L2N
Drive Belt Tensioner Removal
Air Conditioning Compressor Bracket Removal
Water Pump Pulley Removal
Crankshaft Balancer Removal
Water Pump Removal
Throttle Body Removal — LDC, LDD, LWD, L2I, L2N
Intake Manifold Removal — LDC, LDD, LWD, L2I, L2N
Generator Removal
Starter Removal
Engine Flywheel Removal — LDC, LDD, LWD, L2I, L2N
Ignition Coil Removal
Camshaft Cover Removal
Camshaft Position Actuator Solenoid Valve Removal
Oil Pan Removal
Engine Front Cover and Oil Pump Removal
Camshaft Timing Chain Removal
Timing Chain Tensioner Removal
Engine Front Cover Gasket Removal
Camshaft Sprocket Removal
Intake Camshaft Removal
Exhaust Camshaft Removal
Hydraulic Valve Lash Adjuster Arm Removal
Hydraulic Valve Lash Adjuster Removal
Cylinder Head Removal
Piston, Connecting Rod, and Bearing Removal
Crankshaft and Bearing Removal
Cylinder Head Disassemble
Cylinder Head Cleaning and Inspection
Cylinder Head Assemble
Engine Block Disassemble — LDC, LDD, LWD, L2I, L2N
Engine Block Assemble — LDC, LDD, LWD, L2I, L2N
Piston and Connecting Rod Disassemble — LDC, LDD, LWD, L2I, L2N
Piston, Connecting Rod, and Bearing Cleaning and Inspection — LDC, LDD, LWD, L2I, L2N
Piston and Connecting Rod Assemble — LDC, LDD, LWD, L2I, L2N
Intake Manifold Disassemble — LDC, LDD, LWD, L2I, L2N
Intake Manifold Cleaning and Inspection — LDC, LDD, LWD, L2I, L2N
Intake Manifold Assemble — LDC, LDD, LWD, L2I, L2N
Crankshaft and Bearing Cleaning and Inspection
Engine Front Cover and Oil Pump Cleaning and Inspection
Engine Front Cover and Oil Pump Disassemble
Oil Pan Cleaning and Inspection
Crankshaft and Bearing Installation
Piston, Connecting Rod, and Bearing Installation
Cylinder Head Installation
Hydraulic Valve Lash Adjuster Installation
Hydraulic Valve Lash Adjuster Arm Installation
Intake Camshaft Installation
Exhaust Camshaft Installation
Camshaft Sprocket Installation
Timing Chain Tensioner Installation
Engine Front Cover Gasket Installation
Camshaft Timing Chain Installation
Engine Front Cover and Oil Pump Installation
Oil Pan Installation
Camshaft Position Actuator Solenoid Valve Installation
Camshaft Cover Installation
Ignition Coil Installation
Engine Flywheel Installation — LDC, LDD, LWD, L2I, L2N
Generator Installation
Starter Installation
Intake Manifold Installation — LDC, LDD, LWD, L2I, L2N
Throttle Body Installation — LDC, LDD, LWD, L2I, L2N
Water Pump Installation
Crankshaft Balancer Installation
Water Pump Pulley Installation
Air Conditioning Compressor Bracket Installation
Drive Belt Tensioner Installation
Drive Belt Installation
Oil Filter Assembly Installation — LDC, LDD, LWD, L2I, L2N
Water Outlet Installation — LDC, LDD, LWD, L2I, L2N
Engine Coolant Thermostat Housing Installation — LDC, LDD, LWD, L2I, L2N
Exhaust Manifold Installation — LDC, LDD, LWD, L2I, L2N
Engine Mount Bracket Installation
Engine Front Cover and Oil Pump Assemble
Oil Filter Assembly Removal — LDC, LDD, LWD, L2I, L2N
Drive Belt Removal
Engine Block Cleaning and Inspection
Description and Operation
Engine Component Description — LDC, LDD, LWD, L2I, L2N
Lubrication Description — LDC, LDD, LWD, L2I, L2N
Introduction
Cleanliness and Care
Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant
Special Tools and Equipment
Special Tools
Engine Mechanical – 1.3L Diesel
Specifications
Fastener Tightening Specifications
Engine Mechanical Specifications — 1.3L Diesel LSF
Engine Mechanical Specifications — 1.3L Diesel LDV
Adhesives, Fluids, Lubricants, and Sealers
Visual Identification
Disassembled Views
Engine Identification
Diagnostic Information and Procedures
Base Engine Misfire with Abnormal Internal Lower Engine Noises
Base Engine Misfire with Abnormal Valve Train Noise
Base Engine Misfire with Coolant Consumption
Base Engine Misfire with Excessive Oil Consumption
Base Engine Misfire without Internal Engine Noises
Upper Engine Noise, Regardless of Engine Speed
Coolant in Combustion Chamber
Coolant in Engine Oil
Drive Belt Chirping, Squeal, and Whine Diagnosis
Drive Belt Falls Off and Excessive Wear Diagnosis
Drive Belt Rumbling and Vibration Diagnosis
Drive Belt Tensioner Diagnosis
Engine Compression Test
Cylinder Leakage Test
Engine Noise on Start-Up, but Only Lasting a Few Seconds
Engine Noise Under Load
Engine Will Not Crank – Crankshaft Will Not Rotate
Fuel in Engine Oil
Lower Engine Noise, Regardless of Engine Speed
Oil Pressure Diagnosis and Testing
Oil Consumption Diagnosis
Oil Leak Diagnosis
Symptoms – Engine Mechanical
Turbocharger Hissing Noise
Turbocharger Lack of Oil Supply
Turbocharger Oil Leak From Compressor Seal
Turbocharger Oil Leak From Turbine Seal
Turbocharger Whine Noise
Dual Mass Flywheel Diagnosis
Repair Instructions
Exhaust Camshaft Replacement
Camshaft Exhaust Sprocket Replacement
Camshaft Housing Cover Gasket Replacement
Camshaft Housing Replacement
Intake Camshaft Replacement
Camshaft Intake Sprocket Replacement
Camshaft Timing Chain and Sprocket Replacement
Engine Flywheel Replacement
Crankshaft Pulley Replacement
Crankshaft Sprocket Replacement
Crankshaft Rear Oil Seal Replacement
Cylinder Head Replacement
Oil Pan Replacement
Oil Pump Seal Replacement
Drive Belt Tensioner Replacement
Engine Mount Replacement
Engine Mount Bracket Replacement
Engine Replacement
Engine Oil and Oil Filter Replacement
Engine Sight Shield Replacement
Turbocharger Replacement
Air Conditioning Compressor Belt Replacement
Generator and Power Steering Pump Belt Replacement
Water Pump, Air Conditioning Compressor, and Generator Belt Replacement
Intake Manifold Replacement
Oil Filler Tube Replacement
Oil Filter Housing Replacement
Oil Level Indicator Tube Replacement
Camshaft Replacement
Oil Pump Housing Replacement
Positive Crankcase Ventilation Oil Separator Drain Hose Replacement
Positive Crankcase Ventilation Oil Separator Hose Replacement
Positive Crankcase Ventilation Oil Separator Replacement
Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
Timing Chain Guide Replacement
Timing Chain Oil Nozzle Replacement
Timing Chain Tensioner Shoe Replacement
Timing Chain Tensioner Replacement
Turbocharger Oil Feed Pipe Replacement
Turbocharger Oil Return Hose Replacement
Turbocharger Wastegate Actuator Pipe Replacement
Valve Lifter Replacement
Valve Stem Oil Seal and Valve Spring Replacement
Engine Support Fixture
Engine Mount Bracket Removal
Drive Belt Tensioner Removal
Crankshaft Pulley Removal
Water Pump Removal
Exhaust Temperature Sensor Removal
Catalytic Converter Heat Shield Removal
Catalytic Converter Removal
Turbocharger Oil Feed Pipe Removal
Turbocharger Oil Return Hose Removal
Thermostat Bypass Pipe Removal
Oil Filter Housing Removal
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Removal
Turbocharger Removal
Exhaust Manifold Removal
Glow Plug Removal
Generator Removal
Exhaust Gas Recirculation Valve Vacuum Tank Removal — without Start/Stop System
Generator Bracket Removal — without Start/Stop System
Positive Crankcase Ventilation Pipe Removal
Positive Crankcase Ventilation Tube Removal
Positive Crankcase Ventilation Oil Separator Removal
Oil Level Indicator and Tube Removal
Exhaust Gas Recirculation Pipe Removal
Exhaust Gas Recirculation Valve Cooler Removal
Starter Removal
Engine Oil Cooler Inlet Pipe Removal
Exhaust Pressure Sensor Pipe Removal
Exhaust Pressure Sensor Removal
Engine Coolant Thermostat Removal
Throttle Body Assembly Removal
Intake Manifold Removal
Diesel Fuel Separator Removal
Vacuum Pump Removal
Fuel Injection Fuel Feed Pipe Removal – Fuel Injection Pump to Fuel Rail
Fuel Injection Pump Removal
Fuel Injection Fuel Feed Pipe Removal – Fuel Rail to Fuel Injector
Fuel Rail Removal
Fuel Injector Removal
Oil Pan Removal
Oil Pump Housing Removal
Timing Chain Tensioner Removal
Timing Chain Tensioner Shoe Removal
Timing Chain Guide Removal
Camshaft Sprocket Removal
Camshaft Timing Chain Adjustment
Camshaft Timing Chain Inspection
Crankshaft Sprocket Removal
Crankshaft Position Sensor Removal — without Start/Stop System
Camshaft Position Sensor Removal
Camshaft Housing Removal
Valve Lifter Removal
Cylinder Head Removal
Piston, Connecting Rod, and Bearing Removal
Oil Filter Housing Disassemble
Oil Filter Housing Assemble
Water Pump Cleaning and Inspection
Intake Manifold Disassemble
Intake Manifold Cleaning and Inspection
Intake Manifold Assemble
Cylinder Head Disassemble
Cylinder Head Cleaning and Inspection
Cylinder Head Assemble
Piston and Connecting Rod Disassemble
Piston, Connecting Rod, and Bearing Cleaning and Inspection
Piston and Connecting Rod Assemble
Engine Flywheel Removal
Crankshaft Rear Oil Seal Removal
Crankshaft and Bearing Removal
Crankshaft and Bearing Cleaning and Inspection
Engine Block Disassemble
Engine Block Cleaning and Inspection
Engine Block Assemble
Oil Pump Disassemble
Oil Pump Cleaning and Inspection
Oil Pump Assemble
Crankshaft and Bearing Installation
Crankshaft Rear Oil Seal Installation
Engine Flywheel Installation
Piston, Connecting Rod, and Bearing Installation
Cylinder Head Installation
Valve Lifter Installation
Camshaft Housing Installation
Camshaft Position Sensor Installation
Crankshaft Position Sensor Installation — without Start/Stop System
Crankshaft Sprocket Installation
Camshaft Sprocket Installation
Timing Chain Guide Installation
Timing Chain Tensioner Shoe Installation
Timing Chain Tensioner Installation
Oil Pump Housing Installation
Oil Pan Installation
Fuel Injector Installation
Fuel Rail Installation
Fuel Injection Fuel Feed Pipe Installation – Fuel Rail to Fuel Injector
Fuel Injection Pump Installation
Fuel Injection Fuel Feed Pipe Installation – Fuel Injection Pump to Fuel Rail
Vacuum Pump Installation
Diesel Fuel Separator Installation
Intake Manifold Installation
Throttle Body Assembly Installation
Engine Coolant Thermostat Installation
Exhaust Pressure Sensor Installation
Exhaust Pressure Sensor Pipe Installation
Engine Oil Cooler Inlet Pipe Installation
Starter Installation
Exhaust Gas Recirculation Valve Cooler Installation
Exhaust Gas Recirculation Pipe Installation
Oil Level Indicator and Tube Installation
Positive Crankcase Ventilation Oil Separator Installation
Positive Crankcase Ventilation Tube Installation
Positive Crankcase Ventilation Pipe Installation
Generator Bracket Installation — without Start/Stop System
Exhaust Gas Recirculation Valve Vacuum Tank Installation — without Start/Stop System
Generator Installation
Glow Plug Installation
Exhaust Manifold Installation
Turbocharger Installation
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Installation
Oil Filter Housing Installation
Turbocharger Oil Return Hose Installation
Thermostat Bypass Pipe Installation
Turbocharger Oil Feed Pipe Installation
Catalytic Converter Installation
Catalytic Converter Heat Shield Installation
Exhaust Temperature Sensor Installation
Water Pump Installation
Crankshaft Pulley Installation
Drive Belt Tensioner Installation
Engine Mount Bracket Installation
Description and Operation
Cleanliness and Care
Drive Belt System Description
Engine Component Description
Lubrication Description
Replacing Engine Gaskets
Separating Parts
Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant
Special Tools and Equipment
Special Tools
Engine Mechanical – 1.6L (LDE LED LFJ LGE LLU LXV) or 1.8L (2H0 LFH LUW LWE)
Specifications
Fastener Tightening Specifications
Engine Mechanical Specifications — 1.6L LDE, LED, LFJ
Adhesives, Fluids, Lubricants, and Sealers
Visual Identification
Disassembled Views
Engine Identification — LDE, LED, LFJ, LXV, 2H0, LFH
Diagnostic Information and Procedures
Symptoms – Engine Mechanical
Oil Pressure Diagnosis and Testing
Oil Leak Diagnosis
Oil Consumption Diagnosis
Coolant in Combustion Chamber
Coolant in Engine Oil
Engine Noise Under Load
Engine Noise on Start-Up, but Only Lasting a Few Seconds
Base Engine Misfire without Internal Engine Noises
Base Engine Misfire with Abnormal Internal Lower Engine Noises
Base Engine Misfire with Abnormal Valve Train Noise
Base Engine Misfire with Coolant Consumption
Base Engine Misfire with Excessive Oil Consumption
Upper Engine Noise, Regardless of Engine Speed
Lower Engine Noise, Regardless of Engine Speed
Engine Will Not Crank – Crankshaft Will Not Rotate
Engine Compression Test
Drive Belt Chirping, Squeal, and Whine Diagnosis
Drive Belt Rumbling and Vibration Diagnosis
Cylinder Leakage Test
Crankcase Ventilation System Inspection/Diagnosis — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Drive Belt Falls Off and Excessive Wear Diagnosis
Drive Belt Tensioner Diagnosis
Dual Mass Flywheel Diagnosis
Repair Instructions
Drive Belt Replacement
Drive Belt Tensioner Replacement
Power Steering Pump Belt Replacement
Engine Mount Replacement
Engine/Transmission Mounting
Engine Mount Bracket Replacement
Intake Manifold Replacement
Intake Manifold Seal Replacement
Timing Belt Replacement
Timing Belt Idler Pulley Replacement
Timing Belt Tensioner Replacement
Timing Belt Center Front Cover Replacement
Timing Belt Upper Front Cover Replacement
Timing Belt Lower Front Cover Replacement
Timing Belt Rear Cover Replacement
Valve Lifter Replacement
Camshaft Sprocket Replacement
Cylinder Head Replacement
Oil Pan Replacement
Automatic Transmission Flex Plate Replacement
Engine Flywheel Replacement
Crankshaft Balancer Replacement
Crankshaft Front Oil Seal Replacement
Crankshaft Rear Oil Seal Replacement
Crankshaft Sprocket Replacement
Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
Engine Front Cover with Oil Pump Replacement
Oil Pressure Relief Valve Replacement
Engine Oil Cooler Housing Replacement
Oil Flow Check Valve Replacement
Oil Level Indicator Tube Replacement
Engine Replacement — Automatic Transmission
Engine Replacement — Manual Transmission
Engine Oil and Oil Filter Replacement
Piston, Connecting Rod, and Bearing Replacement
Camshaft Seal Replacement
Camshaft Cover Replacement
Camshaft Position Actuator Solenoid Valve Replacement
Camshaft Replacement
Valve Clearance Adjustment
Valve Stem Oil Seal and Valve Spring Replacement
Valve Guide Reaming, and Valve and Seat Grinding
Valve Spring Inspection and Measurement
Engine Support Fixture
Timing Belt Inspection — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Timing Belt Adjustment — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Draining Fluids and Oil Filter Removal — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
Automatic Transmission Flex Plate Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Flywheel Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Crankshaft Rear Oil Seal Removal
Positive Crankcase Ventilation Pipe Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Power Steering Pump Belt Removal
Drive Belt Removal
Drive Belt Tensioner Removal
Timing Belt Upper Front Cover Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Timing Belt Center Front Cover Removal
Crankshaft Balancer Removal
Timing Belt Lower Front Cover Removal
Timing Belt Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Timing Belt Tensioner Removal
Timing Belt Idler Pulley Removal
Crankshaft Sprocket Removal
Camshaft Position Actuator Solenoid Valve Removal
Camshaft Position Actuator Adjuster Removal
Crankshaft Front Oil Seal Removal
Timing Belt Rear Cover Removal
Throttle Body Assembly Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Intake Manifold Removal — 1.6L LDE, LED, LFJ, and LXV
Oil Level Indicator and Tube Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Exhaust Manifold Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Coolant Thermostat Removal
Engine Coolant Thermostat Housing Removal
Engine Oil Cooler Housing Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Oil Cooler Removal
Water Pump Pulley Removal
Water Pump Removal
Oil Pan Removal
Engine Front Cover and Oil Pump Removal
Ignition Coil Removal
Camshaft Cover Removal
Camshaft Removal
Tappet Removal — 1.6L LDE, LXV, LLU and 1.8L 2H0, LFH
Cylinder Head Removal
Piston, Connecting Rod, and Bearing Removal
Crankshaft and Bearing Removal
Intake Manifold Disassemble — 1.6L LDE, LED, LFJ, and LXV
Cylinder Head Disassemble
Piston and Connecting Rod Disassemble — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Block Disassemble — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Intake Manifold Cleaning and Inspection — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Exhaust Manifold Cleaning and Inspection — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Oil Pan Cleaning and Inspection
Oil Pump Cleaning and Inspection
Cylinder Head Cleaning and Inspection
Piston, Connecting Rod, and Bearing Cleaning and Inspection
Crankshaft and Bearing Cleaning and Inspection — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Block Cleaning and Inspection
Service Prior to Assembly
Engine Block Assemble — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Piston and Connecting Rod Assemble
Cylinder Head Assemble
Intake Manifold Assemble — 1.6L LDE, LED, LFJ, and LXV
Crankshaft and Bearing Installation
Piston, Connecting Rod, and Bearing Installation
Cylinder Head Installation
Valve Lifter Installation — 1.6L LDE, LXV, LLU and 1.8L 2H0, LFH
Camshaft Installation
Camshaft Cover Installation
Ignition Coil Installation
Engine Front Cover and Oil Pump Installation
Oil Pan Installation
Water Pump Installation
Water Pump Pulley Installation
Engine Oil Cooler Installation
Engine Oil Cooler Housing Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Coolant Thermostat Housing Installation
Engine Coolant Thermostat Installation
Exhaust Manifold Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Oil Level Indicator and Tube Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Intake Manifold Installation — 1.6L LDE, LED, LFJ, and LXV
Throttle Body Assembly Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Crankshaft Front Oil Seal Installation
Timing Belt Rear Cover Installation
Camshaft Position Actuator Adjuster Installation
Camshaft Position Actuator Solenoid Valve Installation
Crankshaft Sprocket Installation
Timing Belt Idler Pulley Installation
Timing Belt Tensioner Installation
Timing Belt Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Timing Belt Lower Front Cover Installation
Crankshaft Balancer Installation
Timing Belt Center Front Cover Installation
Timing Belt Upper Front Cover Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Drive Belt Installation
Drive Belt Tensioner Installation
Power Steering Pump Belt Installation
Positive Crankcase Ventilation Pipe Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Engine Flywheel Installation — LDE, LED, LFJ, LXV, 2H0, LUW
Automatic Transmission Flex Plate Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Crankshaft Rear Oil Seal Installation
Introduction
Cleanliness and Care
Replacing Engine Gaskets
Separating Parts
Tools and Equipment
Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant
Description and Operation
Engine Component Description — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Lubrication Description — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
Special Tools and Equipment
Special Tools
Engine Controls/Fuel - 1.2L L2Q LDC LWD - or - 1.4L L2I L2N LDD LUH LUJ LUV
Specifications
Temperature Versus Resistance
Altitude Versus Barometric Pressure
Fastener Tightening Specifications
Schematic and Routing Diagrams
Engine Controls Schematics — LDC/LDD/LWD Without KL9
Engine Controls Schematics — LDC/LDD/LWD With KL9
Diagnostic Information and Procedures
DTC P0010 or P0013 — LDC, LDD, LWD
DTC P0011 or P0014 — LDC, LDD, LWD
DTC P0016 or P0017 — LDC, LDD, LWD
DTC P0030, P0036, P0053, P0054, P0135, or P0141 — LDC, LDD, LWD
DTC P0068 or P1101 — LDC. LDD, LWD
DTC P0101 — LDC, LDD, LWD
DTC P0102 or P0103 — LDC, LDD, LWD
DTC P0106 — LDC, LDD, LWD
DTC P0107 or P0108 — LDC, LDD, LWD
DTC P0112, P0113, or P0114 — LDC, LDD, LWD
DTC P0117, P0118, or P0119 — LDC, LDD, LWD
DTC P0121-P0123, P0222, P0223, or P2135 — LDC, LDD, LWD
DTC P0128 — LDC, LDD, LWD
DTC P0131-P0134, P0137, P0138, P0140, P1133, P2270, or P2271 — LDC, LDD, LWD
DTC P0171 or P0172 — LDC, LDD, LWD
DTC P0201, P0202, P0203, or P0204 — LDC, LDD, LWD
DTC P0300-P0304 — LDC, LDD, LWD
DTC P0315 — LDC, LDD, LWD
DTC P0325-P0328 or P06B6 — LDC, LDD, LWD
DTC P0335 or P0336 — LDC, LDD, LWD
DTC P0340 or P0365 — LDC, LDD, LWD
DTC P0341 or P0366 — LDC, LDD, LWD
DTC P0351-P0354 — LDC, LDD, LWD
DTC P0420 — LDC, LDD, LWD
DTC P0443 — LDC, LDD, LWD
DTC P0601-P0604, P0606, P0607, P16F3, or P2610 — LDC, LDD, LWD
DTC P0610 — LDC, LDD, LWD
DTC P0627-P0629 — LDC, LDD, LWD
DTC P0630 — LDC, LDD, LWD
DTC P0641, P0651, P0697, or P06A3 — LDC, LDD, LWD
DTC P0685, P0689, or P0690 — LDC, LDD, LWD
DTC P1516, P2101, P2119, or P2176 — LDC, LDD, LWD
DTC P1682 — LDC, LDD, LWD
DTC P2008, P2009, or P2010 — LDC, LDD, LWD
DTC P2122, P2123, P2127, P2128, or P2138 — LDC, LDD, LWD
Symptoms - Engine Controls — LDC, LDD, LWD
Poor Fuel Fill Quality — LDC, LDD, LWD
Malfunction Indicator Lamp MIL Diagnosis — LDC, LDD, LWD
Ignition Relay Diagnosis — LDC, LDD, LWD
Engine Cranks But Does Not Run — LDC, LDD, LWD
Fuel System Diagnosis — LDC, LDD, LWD
Fuel Pump Electrical Circuit Diagnosis — LDC, LDD, LWD
Fuel Injector Diagnosis — LDC, LDD, LWD
Fuel Injector Circuit Diagnosis — LDC, LDD, LWD
Alcohol/Contaminants-in-Fuel Diagnosis — LDC, LDD, LWD
Electronic Ignition System Diagnosis — LDC, LDD, LWD
Repair Instructions
Engine Control Module Replacement
Crankshaft Position System Variation Learn — LDC, LDD, LWD
Engine Coolant Temperature Sensor Replacement
Mass Airflow Sensor Replacement
Manifold Absolute Pressure Sensor Replacement
Heated Oxygen Sensor Replacement - Sensor 1
Heated Oxygen Sensor Replacement - Sensor 2
Engine Oil Pressure Indicator Switch Replacement
Accelerator Pedal Position Sensor Replacement
Throttle Body Assembly Replacement
Throttle Body Inspection and Cleaning
Fuel Pressure Relief
Fuel Tank Draining
Fuel Tank Replacement
Fuel Tank Filler Pipe Replacement
Fuel Feed Pipe Replacement
Fuel Tank Fuel Pump Module Replacement
Plastic Collar Quick Connect Fitting Service
Fuel System Cleaning
Fuel Injector Replacement
Evaporative Emission System Hose/Pipe Replacement
Evaporative Emission Canister Replacement
Evaporative Emission Canister Purge Solenoid Valve Replacement
Ignition Coil Replacement
Spark Plug Inspection
Spark Plug Replacement
Camshaft Position Actuator Solenoid Valve Replacement
Crankshaft Position Sensor Replacement
Camshaft Position Sensor Replacement
Knock Sensor Replacement
Intake Manifold Tuning Valve Actuator Solenoid Replacement
Air Cleaner Inlet Duct Replacement
Air Cleaner Outlet Duct Replacement
Air Cleaner Element Replacement
Air Cleaner Assembly Replacement
Description and Operation
Air Intake System Description — LDC, LDD, LWD
Camshaft Actuator System Description — LDC, LDD, LWD
Electronic Ignition System Description — LDC, LDD, LWD
Engine Control Module Description — LDC, LDD, LWD
Evaporative Emission Control System Description — LDC, LDD, LWD
Fuel System Description — LDC, LDD, LWD
Knock Sensor System Description — LDC, LDD, LWD
Throttle Actuator Control TAC System Description — LDC, LDD, LWD
Engine Controls/Fuel - 1.3L Diesel
Specifications
Temperature Versus Resistance - Exhaust Temperature Sensor
Temperature Versus Resistance — ECT and IAT Sensor
Schematic and Routing Diagrams
Engine Controls Schematics
Diagnostic Information and Procedures
DTC P0016, P0340, or P0344
DTC P0030-P0032
DTC P003A
DTC P0069
DTC P0087 or P0088
DTC P0090, P0091, or P0092
DTC P0097 or P0098
DTC P0101, P0102, or P0103
DTC P0107 or P0108
DTC P0112 or P0113
DTC P0117 or P0118
DTC P0122 or P0123
DTC P0131 or P0132
DTC P0182 or P0183
DTC P0192 or P0193
DTC P0201, P0202, P0203, or P0204
DTC P0219
DTC P0234 or P0299
DTC P0251-P0254
DTC P0261, P0262, P0264, P0265, P0267, P0268, P0270, or P0271
DTC P0297
DTC P0313
DTC P0336
DTC P0380, P0383, or P0384
DTC P0401 or P0402
DTC P0403, P0489, or P0490
DTC P0404
DTC P0405 or P0406
DTC P052E or P053A-P053C
DTC P0602, P0605-P0607, P060A, P060B, P0610, P061A, P061C, P062B, or P062F
DTC P0611
DTC P0627-P0629
DTC P062A
DTC P062D or P062E
DTC P0630
DTC P0641
DTC P064C
DTC P064D
DTC P0651
DTC P0658 or P0659
DTC P066A, P066C, P066E, or P067A
DTC P0671, P0672, P0673, or P0674
DTC P068A or P068B
DTC P0697
DTC P1325
DTC P1409
DTC P15A3
DTC P160A
DTC P160D
DTC P160E
DTC P161C
DTC P161F
DTC P1640
DTC P1845
DTC P2032 or P2033
DTC P2100, P2102, or P2103
DTC P2101
DTC P2122, P2123, P2127, P2128, or P2138
DTC P2228 or P2229
DTC P2243
DTC P2265
DTC P2282
DTC P2413
DTC P2428
DTC P2453
DTC P2454 or P2455
DTC P2458
DTC P2459
DTC P245A-P245D
DTC P253F
DTC P2564 or P2565
DTC P257E or P257F
DTC P2617
DTC P2626
DTC P2687-P2689
DTC P268C-P268F
DTC P2A00
DTC P3996
Symptoms - Engine Controls
Malfunction Indicator Lamp MIL Diagnosis
Water-in-Fuel Lamp Diagnosis
Fuel Pump Electrical Circuit Diagnosis
Fuel System Diagnosis
Ignition Relay Diagnosis
Fuel Injector Balance Test with Scan Tool
Fuel Tank Leak Test
Contaminants-in-Fuel Diagnosis
Repair Instructions
Fuel Injector Flow Rate Programming
Air Cleaner Element Replacement
Air Cleaner Outlet Duct Replacement
Air Cleaner Assembly Replacement
Camshaft Position Sensor Replacement
Crankshaft Position Sensor Replacement
Exhaust Gas Recirculation Pipe Replacement
Exhaust Gas Recirculation Valve Cooler Replacement
Exhaust Pressure Sensor Replacement
Exhaust Temperature Sensor Replacement - Position 1
Fuel Feed Front Pipe Replacement
Fuel Feed Pipe Replacement
Fuel Feed Pipe Replacement - Fuel Filter to Fuel Feed Pipe
Fuel Filter Assembly Replacement
Fuel Filter Replacement
Fuel Tank Draining
Fuel Injection Fuel Rail Fuel Return Tube Replacement
Fuel Return Pipe Replacement - Diesel Fuel Separator to Fuel Return Pipe
Fuel Return Pipe Replacement
Fuel Return Hose Replacement - Diesel Fuel Separator to Injection Pump
Fuel Tank Filler Pipe Replacement
Fuel Tank Replacement
Fuel System Cleaning
Water-in-Fuel Draining
Glow Plug Wire Replacement
Manifold Absolute Pressure Sensor Replacement
Heated Oxygen Sensor Replacement
Throttle Body Adapter Replacement
Throttle Body Assembly Replacement
Turbocharger Wastegate Actuator Hose Replacement
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Replacement
Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Vacuum Tube Replacement
Plastic Collar Quick Connect Fitting Service
Description and Operation
Accelerator Pedal Position System Description
Exhaust Gas Recirculation EGR System Description
Exhaust Particulate Filter System Description
Glow Plug System Description
Engine Controls/Fuel - 1.6L LDE LED LFJ LGE LLU LXV - or - 1.8L 2H0 LFH LUW LWE
Specifications
Temperature Versus Resistance
Altitude Versus Barometric Pressure
Fastener Tightening Specifications
Schematic and Routing Diagrams
Engine Controls Schematics — LDE Without KL9
Engine Controls Schematics — LDE With KL9
Diagnostic Information and Procedures
DTC P0010 or P0013 — LDE
DTC P0011 or P0014 — LDE
DTC P0016 or P0017 — LDE
DTC P0030, P0036, P0053, P0054, P0135, or P0141 — LDE
DTC P0068 or P1101 — LDE
DTC P0101 — LDE
DTC P0102 or P0103 — LDE
DTC P0106 — LDE
DTC P0107 or P0108 — LDE
DTC P0112, P0113, or P0114 — LDE
DTC P0117, P0118, or P0119 — LDE
DTC P0121-P0123, P0222, P0223, or P2135 — LDE
DTC P0128 — LDE
DTC P0131-P0134, P0137, P0138, P0140, P1133, P2270, or P2271 — LDE
DTC P0171 or P0172 — LDE
DTC P018B-P018D
DTC P0201, P0202, P0203, or P0204 — LDE
DTC P025A
DTC P0231, P0232, or P023F
DTC P0300-P0304 — LDE
DTC P0315 — LDE
DTC P0325-P0328 or P06B6 — LDE
DTC P0335 or P0336 — LDE
DTC P0340 or P0365 — LDE
DTC P0341 or P0366 — LDE
DTC P0351-P0354 — LDE
DTC P0420 — LDE
DTC P0443 — LDE
DTC P0601-P0604, P0606, P0607, P16F3, or P2610 — LDE
DTC P0601-P0604, P0606, or P062F — Fuel Pump Control Module
DTC P0610 — LDE
DTC P0627-P0629 — LDE
DTC P0630 — LDE
DTC P0641 or P06A6 — Fuel Pump Control Module
DTC P0641, P0651, P0697, or P06A3 — LDE
DTC P0685, P0689, or P0690 — LDE
DTC P1255 or P064A
DTC P1516, P2101, P2119, or P2176 — LDE
DTC P1682 — LDE
DTC P2008, P2009, or P2010 — LDE
DTC P2122, P2123, P2127, P2128, or P2138 — LDE
DTC P2534 — Fuel Pump Control Module
DTC P2635 — Fuel Pump Control Module
Symptoms - Engine Controls — LDE
Poor Fuel Fill Quality — LDE
Malfunction Indicator Lamp MIL Diagnosis — LDE
Engine Cranks But Does Not Run — LDE
Fuel System Diagnosis — LDE
Fuel Pump Electrical Circuit Diagnosis
Fuel Injector Diagnosis — LDE
Fuel Injector Circuit Diagnosis — LDE
Alcohol/Contaminants-in-Fuel Diagnosis — LDE
Ignition Relay Diagnosis — LDE
Electronic Ignition System Diagnosis — LDE
Fuel Pressure Measurement — LDE
Repair Instructions
Engine Control Module Replacement
Crankshaft Position System Variation Learn — LDE
Engine Coolant Temperature Sensor Replacement
Mass Airflow Sensor Replacement
Manifold Absolute Pressure Sensor Replacement
Heated Oxygen Sensor Replacement - Sensor 1
Heated Oxygen Sensor Replacement - Sensor 2
Engine Oil Pressure Indicator Switch Replacement
Accelerator Pedal Position Sensor Replacement
Throttle Body Assembly Replacement
Throttle Body Inspection and Cleaning
Fuel Pressure Relief
Plastic Collar Quick Connect Fitting Service
Fuel Tank Draining
Fuel Tank Replacement
Fuel Tank Filler Pipe Replacement
Fuel Pressure Sensor Replacement - Fuel Feed Pipe
Fuel Feed Pipe Replacement
Fuel Tank Fuel Pump Module Replacement
Fuel Pressure Sensor Replacement
Fuel System Cleaning
Fuel Injector Replacement
Evaporative Emission System Hose/Pipe Replacement
Evaporative Emission Canister Replacement
Evaporative Emission Canister Purge Solenoid Valve Replacement
Ignition Coil Replacement
Spark Plug Inspection
Spark Plug Replacement
Camshaft Position Actuator Solenoid Valve Replacement
Crankshaft Position Sensor Replacement
Camshaft Position Sensor Replacement
Knock Sensor Replacement
Intake Manifold Tuning Valve Actuator Replacement
Air Cleaner Inlet Duct Replacement
Air Cleaner Outlet Duct Replacement
Air Cleaner Element Replacement
Air Cleaner Assembly Replacement
Description and Operation
Engine Control Module Description — LDE
Fuel System Description — LDE
Throttle Actuator Control TAC System Description — LDE
Camshaft Actuator System Description — LDE
Evaporative Emission Control System Description — LDE
Electronic Ignition System Description — LDE
Knock Sensor System Description — LDE
Air Intake System Description — LDE
Engine Mechanical - 1.2L L2Q LDC LWD - or - 1.4L L2I L2N LDD LUH LUJ LUV
Specifications
Fastener Tightening Specifications
Engine Mechanical Specifications — LDC, LWD, and L2Q
Engine Mechanical Specifications — LDD, L2I
Adhesives, Fluids, Lubricants, and Sealers
Visual Identification
Disassembled Views
Engine Identification
Diagnostic Information and Procedures
Symptoms - Engine Mechanical
Oil Pressure Diagnosis and Testing — LDC, LDD, LWD, L2I, L2N
Oil Consumption Diagnosis
Engine Noise Under Load
Engine Noise on Start-Up, but Only Lasting a Few Seconds
Base Engine Misfire without Internal Engine Noises
Base Engine Misfire with Abnormal Internal Lower Engine Noises
Base Engine Misfire with Abnormal Valve Train Noise
Base Engine Misfire with Coolant Consumption
Base Engine Misfire with Excessive Oil Consumption
Upper Engine Noise, Regardless of Engine Speed
Lower Engine Noise, Regardless of Engine Speed
Engine Will Not Crank - Crankshaft Will Not Rotate
Engine Compression Test
Drive Belt Chirping, Squeal, and Whine Diagnosis
Drive Belt Rumbling and Vibration Diagnosis
Drive Belt Falls Off and Excessive Wear Diagnosis